BACK DOOR GLASS (for Wagon) INSTALLATION


  1. CLEAN BACK DOOR GLASS


    1. Using a scraper, remove the damaged clips, spacers, moulding and adhesive sticking to the glass.

    2. A00OU5N

      Clean the outer circumference of the glass with non-residue solvent.

      Note


      • Do not touch the glass surface after cleaning it.

      • Be careful not to damage the glass.

      • Even if using new glass, clean the glass with non-residue solvent.

  2. INSTALL BACK WINDOW GLASS CLIP LH


    1. Apply Primer G to the glass where the clip will be installed.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. A00OTTVE01
      Text in Illustration
      *1 Backside
      *2 Marking for Clip Installation

      Remove the peeling paper from a new clip. Install the clip to the glass at the location shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  3. INSTALL BACK WINDOW GLASS CLIP RH


    1. Apply Primer G to the glass where the clip will be installed.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. A00OQLYE01
      Text in Illustration
      *1 Backside
      *2 Marking for Clip Installation

      Remove the peeling paper from a new clip. Install the clip to the glass at the location shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  4. INSTALL BACK DOOR GLASS SPACER


    1. Apply Primer G to the glass where the spacers will be installed.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. Remove the peeling paper from 3 new spacers. Install the 3 spacers to the glass at the locations shown in the illustration.

      A00OVY7E01
      Text in Illustration
      *1 Backside *2 Marking for Spacer Installation

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  5. INSTALL BACK WINDOW GLASS ADHESIVE DAM


    1. Using a brush or sponge, coat the application area of the back door glass adhesive dam with Primer G.

      A00OQQXE01
      Standard
      Area Specified Condition
      a 13.0 mm (0.512 in.)
      Text in Illustration
      *1 Backside *2 Primer G

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. Remove the peeling paper from a new back door glass adhesive dam. Install the dam as shown in the illustration.

      A00OSCYE01
      Standard
      Area Specified Condition
      a 4.0 mm (0.157 in.)
      Text in Illustration
      *1 Backside *3 Dam Center Line
      *2 Ceramic Notch - -

  6. INSTALL BACK DOOR GLASS ADHESIVE DAM


    1. Using a brush or sponge, coat the application area of the window glass outside moulding with Primer G.

      A00OVT1E01
      Standard
      Area Specified Condition
      a 13.0 mm (0.512 in.)
      Text in Illustration
      *1 Backside *2 Primer G

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. Remove the peeling paper a from new back door glass adhesive dam. Install the dam as shown in the illustration.

      A00OVZ0E01
      Standard
      Area Specified Condition
      a 7.0 mm (0.276 in.)
      Text in Illustration
      *1 Backside *2 Ceramic Notch

  7. INSTALL BACK DOOR GLASS

    A00OUXPE02

    1. Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

      Text in Illustration
      *1 CORRECT
      *2 Primer M
      *3 Adhesive
      *4 INCORRECT

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Do not apply primer to the adhesive.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Using a brush or sponge, apply Primer G to the contact surface of the back door glass.

      A00OT2QE01
      Standard
      Area Specified Condition
      a 13.0 mm (0.512 in.)
      b 7.0 mm (0.276 in.)
      c 13.1 mm (0.516 in.)
      d 30.4 mm (1.197 in.)
      e 12.0 mm (0.472 in.)
      Text in Illustration
      *1 Backside *3 Primer G
      *2 Adhesive Center Line - -

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Apply adhesive to the back door glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of a cartridge nozzle as shown in the illustration below.

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load a sealer gun with the cartridge.

      3. Apply adhesive to the back door glass as shown in the illustration.

        A00OUXJE01
        Standard
        Area Specified Condition
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 13.0 mm (0.512 in.)
        d 13.0 mm (0.512 in.)
        e 30.4 mm (1.197 in.)
        f 12.0 mm (0.472 in.)
        Text in Illustration
        *1 Backside *3 Adhesive
        *2 Adhesive Center Line - -

    4. Install the back door glass to the vehicle body.


      1. Hold the back door glass securely in place with tape or equivalent until the adhesive has hardened.

        Note


        • Check that the clips are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and glass.

      2. Lightly press the outer surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.

      3. A00OUY9E02
        Text in Illustration
        *1 Adhesive

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive to any areas where the amount of adhesive is inadequate.

        Note

        Do not drive the vehicle within the time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

      4. Connect the connectors.

  8. CHECK FOR LEAK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  9. INSTALL REAR WIPER MOTOR GROMMET


    1. A00OHYLE01
      Text in Illustration
      *1 MP grease

      Apply MP grease to the entire surface of the wiper motor grommet lip.

      Tech Tips

      Make sure that the hole does not get clogged with grease and the grooves on the lip are filled with grease.

    2. A00OLNZE01
      Text in Illustration
      *1 Position Mark

      Install the rear wiper motor grommet with the position mark facing upward as shown in the illustration.

  10. INSTALL REAR WIPER MOTOR ASSEMBLY


    1. A00OM3D

      Temporarily install the rear wiper motor assembly with the 3 bolts.

    2. Tighten the 3 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    3. Connect the connector.

  11. INSTALL REAR WIPER ARM


    1. Operate the rear wiper, and stop the rear wiper motor at the automatic stop position.

    2. A00OLE6E01
      Text in Illustration
      *1 Wiper Arm Pivot Serrations
      *2 Wire Brush
      *3 Wiper Pivot Serrations

      Clean the serrations with a wire brush.

    3. A00OM1CE01
      Text in Illustration
      *1 Defogger Line

      Set the head of the blade on the defogger line.

    4. Install the rear wiper arm with the nut.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    5. Close the wiper arm head cap.

  12. INSTALL REAR SPOILER

    A003ART

    1. Pass the wire harness through the back door panel.

    2. Attach the 3 clips to install the rear spoiler.

    3. A003C8ZE01
      Text in Illustration
      *1 Grommet

      Install the 4 nuts and 2 grommets.

    4. Connect the connector and clamp.

  13. INSTALL BACK DOOR TRIM BOARD ASSEMBLY


    1. A00ONB5

      Attach the 14 clips to install the back door trim board.

  14. INSTALL BACK DOOR SIDE GARNISH LH


    1. A00OHU3

      Attach the 2 clips and claw to install the back door side garnish.

  15. INSTALL BACK DOOR SIDE GARNISH RH


    1. A00OKRN

      Attach the 2 clips and claw to install the back door side garnish.

  16. INSTALL UPPER BACK DOOR TRIM PANEL ASSEMBLY


    1. A00ONFV

      Attach the 4 clips to install the upper back door trim panel