STEERING COLUMN ASSEMBLY (for Power Tilt and Power Telescopic Steering Column) INSTALLATION

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.


  1. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. A00ORKME02
      Text in Illustration
      *1 Matchmark

      Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering column assembly.

    2. A00OSCU

      Install the bolt.

      Torque:
      35 N*m  { 360 kgf*cm, 26 ft.*lbf }
  2. INSTALL STEERING COLUMN PROTECTOR (for Manual Transaxle RHD)


    1. A00OUP1

      Install the steering column protector to the steering column assembly with the bolt.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }
  3. INSTALL STEERING COLUMN ASSEMBLY


    1. A00OKKRE03
      Text in Illustration
      *1 Collar
      *2 Bushing

      Check that the 2 bushings are securely installed to the steering column assembly.

      Tech Tips

      If the bushings are missing or damaged, replace the steering column assembly with a new one.

    2. A00OLMI

      Install the steering column assembly with the bolt and 2 nuts.

      Torque:
      for nut
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }
      for bolt
      36 N*m  { 367 kgf*cm, 27 ft.*lbf }

      Note


      • Do not damage the 2 bushings.

      • Do not line-up the bolt hole by prying on the collar or bushings. Only install the bolt straight, without applying any force to the bushings.

    3. Connect the connectors and attach the wire harness clamps to the steering column assembly and multiplex tilt and telescopic ECU.

    4. Install the multiplex tilt and telescopic ECU to the steering to the steering column assembly with the nut.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }
  4. INSTALL POWER STEERING ECU ASSEMBLY (for LHD)


    1. A003DUL

      Install the power steering ECU with the bolt and 2 nuts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    2. A003EG6

      Connect the 3 connectors to the power steering ECU.

    3. A003EH2

      Connect the connector to the power steering ECU.

    4. As shown in the illustration, return the lock lever to its original position to connect the connector and securely push in the lock of the lock lever.

    5. Attach the wire harness clamp to the power steering ECU.

  5. INSTALL POWER STEERING ECU ASSEMBLY (for RHD)


    1. A003B9X

      Install the power steering ECU assembly with the bolt and 2 nuts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    2. A003BA7

      Connect the 3 connectors to the power steering ECU assembly.

    3. A003C1K

      Connect the connector to the power steering ECU assembly.


      1. As shown in the illustration, return the lock lever to its original position to connect the connector and securely push in the lock of the lock lever.

    4. Attach the wire harness clamp to the power steering ECU assembly.

  6. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  7. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. A00OW2XE01
      Text in Illustration
      *1 Matchmark

      Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering intermediate shaft assembly.

    2. A00ORI7

      Install the bolt.

      Torque:
      35 N*m  { 360 kgf*cm, 26 ft.*lbf }
  8. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY


    1. A00E72I

      Install the nut to the brake pedal support sub-assembly.

    2. A00E6N8E01

      Install the brake pedal support sub-assembly with the 4 nuts.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }
    3. A00EB6VE01

      Install the brake pedal support sub-assembly to the instrument panel reinforcement with the bolt.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }
  9. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY


    1. Install the lower No. 1 instrument panel airbag assembly Click here.

  10. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY


    1. Install the upper instrument panel sub-assembly Click here.

  11. INSTALL COLUMN HOLE COVER SILENCER SHEET


    1. A00OTXT

      Install the column hole cover silencer sheet with the 2 clips.

    2. Install the floor carpet.

  12. INSTALL COMBINATION SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY


    1. A00OIBEE01
      Text in Illustration
      *1 Clamp
      *2 Claw

      Using pliers, pinch the clamp and attach the claw to install the combination switch assembly with spiral cable sub-assembly to the steering column assembly.

    2. Connect the connectors to the combination switch assembly with spiral cable sub-assembly.

  13. INSTALL UPPER STEERING COLUMN COVER

    Note

    If the steering column cover is installed in an incorrect order, it will not be possible to assemble the steering column cover.


    1. A00ONF4

      Attach the claw and 2 pins to install the upper steering column cover.

  14. INSTALL LOWER STEERING COLUMN COVER

    Note

    If the steering column cover is installed in an incorrect order, it will not be possible to assemble the steering column cover.


    1. A00OIED

      Attach the 2 claws to install the lower steering column cover.

    2. A00ONL0

      Attach the 4 claws.

    3. A00OK2Y

      Attach the claw.

      Tech Tips

      Press the area around the claw to attach it.

  15. INSTALL LOWER NO. 2 STEERING COLUMN COVER

    A00OMND

    1. Attach the 4 claws to install the lower No. 2 steering column cover.

  16. ADJUST SPIRAL CABLE


    1. Check that the ignition switch is off.

    2. Check that the cable is disconnected from the negative (-) battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    3. A00OVPL

      Rotate the spiral cable counterclockwise slowly by hand until it feels firm.

      CAUTION:

      Do not turn the spiral cable by the airbag wire harness.

    4. A00OVY3

      Rotate the spiral cable clockwise approximately 2.5 turns to align the marks.

      CAUTION:

      Do not turn the spiral cable by the airbag wire harness.

      Tech Tips

      The spiral cable will rotate approximately 2.5 turns to both the left and right from the center.

  17. INSTALL STEERING WHEEL ASSEMBLY


    1. A003C9PE01
      Text in Illustration
      *1 Matchmark

      Align the matchmarks on the steering wheel assembly and steering main shaft.

    2. Install the steering wheel assembly set nut.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }
    3. Connect the connectors to the spiral cable sub-assembly.

  18. INSTALL STEERING PAD


    1. A00OTCW

      Support the steering pad with one hand.

    2. Connect the connector to the steering pad.

      Note

      When handling the airbag connector, take care not to damage the airbag wire harness.

    3. Connect the horn connector.

    4. Attach the 2 springs to install the steering pad.

  19. INSPECT STEERING WHEEL CENTER POINT

  20. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note


    • Reset the Autoaway/Return function setting to the previous condition by changing the customize parameter Click here.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  21. INITIALIZE ROTATION ANGLE SENSOR AND CALIBRATE TORQUE SENSOR ZERO POINT


    1. Initialize the rotation angle sensor and calibrate the torque sensor zero point Click here.

  22. INSPECT SRS WARNING LIGHT


    1. Inspect the SRS warning light Click here.