DIFFERENTIAL CASE REASSEMBLY


  1. INSTALL FRONT DIFFERENTIAL SIDE GEAR


    1. A00EAF1

      Coat the rotating surface of the front differential side gear with gear oil.

    2. Install the 2 front differential side gears and 2 front differential side gear thrust washers to the front differential case.

  2. INSTALL FRONT DIFFERENTIAL PINION


    1. A00E8KW

      Coat the rotating surface of the front differential pinion with gear oil.

    2. Install the 2 front differential pinion thrust washers and 2 front differential pinions from the differential case.

      Tech Tips

      Install the 2 front differential pinions with the front differential washers while turning the front differential pinion.

    3. A00E8G7

      Install the No. 1 front differential pinion shaft into the differential case.

    4. A00E98Z

      Using a 5 mm pin punch and hammer, install the front differential pinion shaft straight pin through the front differential case and the hole in the pinion shaft.

    5. A00E6SS

      Using a hammer and chisel, stake the front differential case.

  3. INSTALL FRONT DIFFERENTIAL RING GEAR


    1. A00EA9QE03

      Clean the contact surfaces of the front differential case and ring gear.

    2. Heat the front differential ring gear to 90 to 110°C (194 to 230°F) in boiling water.

    3. A00E9ZXE03
      Text in Illustration
      *1 Matchmark

      After the moisture on the ring gear has completely evaporated, quickly align the matchmarks on the ring gear and the differential case and install the ring gear to the differential case.

    4. Install the 16 bolts.

      Torque:
      106 N*m  { 1081 kgf*cm, 78 ft.*lbf }

  4. INSTALL FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING


    1. A00E6NBE01

      Using SST and a press, press in a new front tapered roller bearing.

      SST
      09309-14010

  5. INSTALL FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING


    1. A00EARHE01

      Using SST and a press, press in a new rear tapered roller bearing.

      SST
      09554-22010