OIL AND OIL FILTER REPLACEMENT

CAUTION:


  • Prolonged and repeated contact with engine oil will result in the removal of natural oils from the skin, leading to dryness, irritation and dermatitis. In addition, used engine oil contains potentially harmful contaminants which may cause skin cancer.

  • Precautions should be taken when replacing engine oil to minimize the risk of your skin making contact with used engine oil. Protective clothing and gloves that cannot be penetrated by oil should be worn. The skin should be washed with soap and water, or use waterless hand cleaner, to remove any used engine oil thoroughly. Do not use gasoline, thinners or solvents.

  • In order to protect the environment, used oil and used oil filters must be disposed of at designated disposal sites.


  1. REMOVE ENGINE UNDER COVER


    1. A010O7V

      Remove the 8 clips and fold back the engine under cover.

      Tech Tips

      It is not necessary to fully remove the engine under cover. Partially remove it so that the oil filter element can be removed in a later step.

  2. DRAIN ENGINE OIL


    1. Remove the oil filler cap.

    2. Remove the oil pan drain plug and gasket, and then drain the engine oil into a container.

    3. Install a new gasket and the oil pan drain plug.

      Torque:
      38 N*m  { 387 kgf*cm, 28 ft.*lbf }

  3. REMOVE OIL FILTER ELEMENT


    1. A010PTUE01
      Text in Illustration
      *A for CCo
      *B for DPF

      Remove the oil filter drain plug.

    2. Remove the O-ring from the oil filter drain plug and install it to an oil filter drain pipe.

    3. A010N42E01
      Text in Illustration
      *1 Oil Filter Cap
      *2 O-Ring
      *3 Oil Filter Drain Pipe

      Install the oil filter drain pipe to the oil filter cap and drain the engine oil.

    4. Remove the oil filter drain pipe.

    5. Apply a light coat of engine oil to a new O-ring and install it to the oil filter drain plug.

    6. Install the oil filter drain plug to the oil filter cap.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

    7. Using SST, remove the oil filter cap.

      SST
      09228-06501
      A010Q1TE01
      Text in Illustration
      *A for CCo *B for DPF
    8. A010RMWE01
      Text in Illustration
      *1 Oil Filter Element
      *2 O-Ring

      Remove the oil filter element and O-ring from the oil filter cap.

      Note

      Be sure to remove the cap O-ring by hand without using any tools to prevent damage to the cap O-ring groove.

  4. INSTALL OIL FILTER ELEMENT


    1. Clean the inside of the oil filter cap, its threads and its O-ring groove.

    2. A010RTCE01
      Text in Illustration
      *1 O-Ring
      *a CORRECT
      *b INCORRECT

      Apply a small amount of engine oil to a new O-ring and install it to the oil filter cap.

      Note


      • Be sure to install the O-ring in the proper location, otherwise oil may leak.

      • Do not twist the O-ring.

    3. Set a new oil filter element in the oil filter cap.

    4. Remove any dirt or foreign matter from the installation surface of the engine.

    5. Apply a small amount of engine oil to the O-ring again and temporarily install the oil filter cap.

    6. Using SST, tighten the oil filter cap.

      SST
      09228-06501
      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }
      A010RVTE01
      Text in Illustration
      *A for CCo *B for DPF
      *1 Oil Filter Cap *2 O-Ring
      *3 Oil Filter Bracket - -
      *a No Gap - -

      Note

      After tightening the oil filter cap, make sure that there is no gap and that the O-ring is not protruding.

  5. ADD ENGINE OIL


    1. Add new engine oil.

      Standard Oil Grade
      Item Oil Grade Oil Viscosity (SAE)

      for CCo:

      Diesel fuel that contains between 50 ppm and 500 ppm of sulfur

      G-DLD1, ACEA B1, API CF-4 or CF

      (You may also use API CE or CD)

      - 5W-30

      - 10W-30

      - 15W-40

      - 20W-50

      for CCo:

      Diesel fuel that contains 50 ppm or less of sulfur

      G-DLD1, ACEA C2, ACEA B1, API CF-4 or CF

      (You may also use API CE or CD)

      - 0W-30

      - 5W-30

      - 10W-30

      - 15W-40

      - 20W-50
      for DPF ACEA C2

      - 0W-30

      - 5W-30
      Standard Capacity (for CCo)
      Item Specified Condition
      Drain and refill without oil filter change 5.9 liters (6.2 US qts, 5.2 Imp. qts)
      Drain and refill with oil filter change 6.3 liters (6.7 US qts, 5.5 Imp. qts)
      Dry fill 7.1 liters (7.5 US qts, 6.2 Imp. qts)
      Standard Capacity (for DPF)
      Item Specified Condition
      Drain and refill without oil filter change 5.5 liters (5.8 US qts, 4.8 Imp. qts)
      Drain and refill with oil filter change 5.9 liters (6.2 US qts, 5.2 Imp. qts)
      Dry fill 6.7 liters (7.1 US qts, 5.9 Imp. qts)

  6. INSPECT FOR OIL LEAK


    1. Start the engine. Make sure that there are no oil leaks from the areas that were worked on.

  7. INSPECT ENGINE OIL LEVEL


  8. INSTALL ENGINE UNDER COVER


    1. A010P14

      Install the engine under cover with the 8 clips.