EXHAUST MANIFOLD W/ TURBOCHARGER REMOVAL


  1. REMOVE EGR COOLER WITH PIPE ASSEMBLY


    1. Remove the EGR cooler with pipe assembly Click here.

  2. REMOVE TURBO OIL OUTLET PIPE


    1. A003CIQE01
      Text in Illustration
      *1 Nut

      Remove the 2 nuts, 2 bolts, turbo oil outlet pipe and 2 gaskets.

  3. REMOVE NO. 1 TURBO INSULATOR


    1. A003DS7

      Remove the 2 bolts and No. 1 turbo insulator.

  4. DISCONNECT NO. 3 WATER BY-PASS HOSE

    A003D8N

  5. REMOVE NO. 5 WATER BY-PASS PIPE


    1. A003AT6

      Remove the 2 bolts and No. 5 water by-pass pipe.

  6. REMOVE NO. 2 TURBO OIL PIPE


    1. A003EKLE01

      Disconnect the vacuum hose.

    2. Remove the 2 union bolts, 2 gaskets and No. 2 turbo oil pipe.

  7. REMOVE TURBOCHARGER STAY


    1. A003EGFE01
      Text in Illustration
      *1 Turbocharger Stay
      *2 Collar

      Remove the 2 nuts, turbocharger stay and 2 collars.

      Note

      Do not reuse the turbocharger stay.

  8. REMOVE TURBOCHARGER SUB-ASSEMBLY


    1. A003EB0

      Disconnect the vacuum hose.

    2. Remove the 3 nuts, turbocharger and gasket.

  9. REMOVE EXHAUST MANIFOLD


    1. A003B26E01
      Text in Illustration
      *1 Collar

      Remove the 8 nuts, 8 collars and exhaust manifold.

    2. Remove the gasket from the cylinder head.

  10. REPLACE STUD BOLT

    Tech Tips

    If a stud bolt is deformed or the threads are damaged, replace it.


    1. A003DZ3E01

      For turbocharger:

      Using an E8 "TORX" wrench, replace the 3 stud bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    2. A003COCE01

      For turbocharger:

      Using an E8 "TORX" wrench, replace the stud bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    3. A003AX5E01

      For turbocharger:

      Replace the 2 stud bolts labeled A shown in the illustration.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

    4. For turbocharger:

      Using an E5 "TORX" wrench, replace the 2 stud bolts labeled B shown in the illustration.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
    5. A003DCPE01

      For exhaust manifold:

      Replace the stud bolt.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }