EGR COOLER REMOVAL


  1. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. Remove the exhaust manifold converter sub-assembly Click here.

  2. REMOVE NO. 2 WATER BY-PASS HOSE

    A003AW9

  3. REMOVE EGR COOLER WITH PIPE ASSEMBLY


    1. A003DGY

      Disconnect the vacuum hose.

    2. A003BELE01
      Text in Illustration
      *1 Nut

      Remove the 6 bolts, 2 nuts and EGR cooler with pipe.

    3. Remove the gasket from the No. 1 EGR pipe and the gasket from the EGR cooler.

    4. A003BNWE01
      Text in Illustration
      *1 O-Ring

      Remove the O-ring from the EGR cooler.

  4. REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY


    1. A003B07E01
      Text in Illustration
      *1 Nut

      Remove the 2 bolts, 2 nuts and No. 1 EGR pipe.

    2. Remove the gasket from the No. 2 EGR valve.

  5. REMOVE NO. 2 EGR VALVE ASSEMBLY


    1. A003C3R

      Remove the No. 2 EGR valve and gasket from the EGR cooler.