EXHAUST GAS TEMPERATURE SENSOR INSTALLATION


  1. INSTALL EXHAUST GAS TEMPERATURE SENSOR (for Upper Side)

    Note

    If the sensor is dropped, replace it with a new one.


    1. A003CDY

      Using a 14 mm union nut wrench, install the sensor.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    2. Attach the sensor connector clamp.

  2. INSTALL EXHAUST GAS TEMPERATURE SENSOR (for Lower Side)

    Note

    If the sensor is dropped, replace it with a new one.


    1. A003ANNE01
      Text in Illustration
      *1 White Tube
      *2 Protection Tube

      Temporarily install the sensor with the union nut.

    2. Attach the sensor connector clamp.

    3. Temporarily install the clamp with the nut.

      Note

      Make sure the clamp is aligned with the white tube of the wire harness as shown in the illustration.

    4. Tighten the nut.

      Torque:
      6.4 N*m  { 65 kgf*cm, 57 in.*lbf }

    5. Using a 14 mm union nut wrench, tighten the union nut of the sensor.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

      Note


      • When tightening the union nut, make sure that the protection tube of the sensor is within the range shown in the illustration.

      • Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  3. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. Install a new gasket to the turbocharger.

      Tech Tips

      Make sure that the part labeled A is facing downwards as shown in the illustration.

      A003DM6E01
    2. A003AVD

      Temporarily install the exhaust manifold converter with the 3 nuts.

    3. A003DF4

      Temporarily install the No. 2 exhaust manifold stay with the 2 bolts and nut.

    4. A003AZX

      Temporarily install the No. 2 manifold stay with the 3 bolts.

    5. A003D1P

      Temporarily install the manifold stay with the bolt and nut.

    6. A003CFEE01

      Tighten the 2 bolts of the No. 2 exhaust manifold stay in the order shown in the illustration.

      Torque:
      56 N*m  { 571 kgf*cm, 41 ft.*lbf }
    7. A003AVD

      Tighten the 3 nuts of the exhaust manifold converter.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Note

      Tighten the nuts while pressing the exhaust manifold converter against the engine.

    8. A003CTP

      Tighten the nut of the No. 2 exhaust manifold stay.

      Torque:
      56 N*m  { 571 kgf*cm, 41 ft.*lbf }
    9. A003ARW

      Tighten the bolt of the No. 2 manifold stay shown in the illustration.

      Torque:
      56 N*m  { 571 kgf*cm, 41 ft.*lbf }

      Note

      Tighten the bolt while pressing the No. 2 manifold stay against the exhaust manifold converter and cylinder block.

    10. A003CFO

      Tighten the 2 bolts of the No. 2 manifold stay shown in the illustration.

      Torque:
      56 N*m  { 571 kgf*cm, 41 ft.*lbf }
    11. A003DU8

      Tighten the bolt of the manifold stay.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Note

      Tighten the bolt while pressing the manifold stay against the exhaust manifold converter and cylinder block.

    12. A003CGT

      Tighten the nut of the manifold stay.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }
    13. A003DW1

      Connect the 2 connectors.

  4. INSTALL NO. 1 MANIFOLD CONVERTER INSULATOR


    1. A003CP1

      Install the No. 1 manifold converter insulator with the 5 bolts.

      Torque:
      29 N*m  { 291 kgf*cm, 21 ft.*lbf }

  5. INSTALL ENGINE ASSEMBLY


    1. Install the engine assembly Click here.