EGR VALVE REMOVAL


  1. REMOVE FRONT LOWER BUMPER ABSORBER


    1. A00OVPY

      Remove the 4 screws and 2 bolts.

    2. A00OUR6

      Remove the 8 bolts and 3 screws.

    3. Detach the 2 hooks of the front lower bumper absorber from the installation holes on the body and remove the front lower bumper absorber.

  2. REMOVE ENGINE UNDER COVER


    1. A00ORDS

      Remove the 11 clips the engine under cover.

  3. DRAIN ENGINE COOLANT


    1. Loosen the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. Remove the radiator reservoir cap.

      CAUTION:

      Do not remove the radiator reservoir cap and air release plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

    3. Loosen the cylinder block drain cock plug. Then drain the coolant from the engine.

      Tech Tips

      The plug is on the backside of the generator on the EGR cooler side.

      A00OSDBE01
      Text in Illustration
      *1 Radiator Reservoir Cap *2 Air Release Plug
      *3 Cylinder Block Drain Cock Plug (Type A) *4 Cylinder Block Drain Cock Plug (Type B)
      *5 Radiator Drain Cock Plug - -

  4. REMOVE NO. 1 ENGINE COVER


    1. A00ORGX

      Hold the rear of the cover and slowly raise it to detach the clip on the rear of the cover. Continue to raise the cover to detach the 3 clips on the front and side of the cover and remove the cover.

      Note

      Attempting to disengage both front and rear clips at the same time may cause the cover to break.

  5. REMOVE RADIATOR SUPPORT OPENING COVER


    1. A00OVQR

      Remove the 7 clips and radiator support opening cover.

  6. REMOVE EGR VALVE BRACKET


    1. A00OSV8

      Disconnect the 2 connectors and detach the 2 wire harness clamps.

    2. A00ORPA

      Remove the 3 bolts and 2 EGR valve brackets.

  7. DISCONNECT NO. 7 WATER BY-PASS HOSE

    A00ORB8

  8. DISCONNECT NO. 8 WATER BY-PASS HOSE

    A00OVYQ

  9. REMOVE NO. 2 EGR PIPE SUB-ASSEMBLY


    1. A00OQKV

      Disconnect the electric EGR control valve connector.

    2. A00OSQME01
      Text in Illustration
      *1 Nut

      Remove the 3 bolts, 2 nuts and No. 2 EGR pipe.

    3. Remove the 2 gaskets.

  10. REMOVE ELECTRIC EGR CONTROL VALVE ASSEMBLY


    1. A00OW3B

      Remove the electric EGR control valve and gasket.