MONOLITHIC CONVERTER (for DPF) REMOVAL


  1. REMOVE ENGINE ASSEMBLY

    Click here

  2. REMOVE NO. 4 MANIFOLD CONVERTER INSULATOR


    1. A00OUBW

      Remove the 4 bolts and No. 4 manifold converter insulator.

  3. REMOVE MANIFOLD CONVERTOR INSULATOR SUB-ASSEMBLY


    1. A00OSQI

      Remove the bolt and manifold converter insulator.

  4. REMOVE MANIFOLD STAY


    1. A00OUQN

      Remove the bolt, nut and manifold stay.

  5. REMOVE NO. 2 MANIFOLD STAY


    1. A00OUX2

      Remove the 3 bolts and No. 2 manifold stay.

  6. REMOVE NO. 2 EXHAUST MANIFOLD STAY


    1. A00OR9S

      Remove the 2 bolts, nut and No. 2 exhaust manifold stay.

  7. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. Disconnect the 2 connectors.

    2. A00OT0Q

      Remove the 3 nuts and exhaust manifold converter.

    3. Remove the gasket from the turbocharger.

  8. REMOVE VACUUM TRANSMITTING HOSE ASSEMBLY

    A00OW40

  9. REMOVE NO. 2 VACUUM TRANSMITTING HOSE ASSEMBLY

    A00ORUK

  10. REMOVE EXHAUST GAS TEMPERATURE SENSOR

    Note

    If the sensor is dropped, replace it with a new one.


    1. A00OQXE

      Detach the sensor connector clamp.

    2. Using a 14 mm union nut wrench, remove the sensor.

  11. REMOVE NO. 2 EXHAUST GAS TEMPERATURE SENSOR

    Note

    If the sensor is dropped, replace it with a new one.


    1. A00OUG4

      Detach the sensor connector clamp.

    2. Using a 14 mm union nut wrench, loosen the union nut.

    3. Remove the nut, clamp and sensor.

  12. REMOVE NO. 3 EXHAUST GAS TEMPERATURE SENSOR

    Note

    If the sensor is dropped, replace it with a new one.


    1. A00OUUH

      Detach the sensor connector clamp.

    2. Using a 14 mm union nut wrench, remove the sensor.

  13. REMOVE NO. 1 VACUUM PIPE


    1. A00ORNR

      Using a 17 mm union nut wrench, loosen the union nut.

    2. Remove the bolt and No. 1 vacuum pipe.

  14. REMOVE NO. 2 VACUUM PIPE


    1. A00OS89

      Using a 14 mm union nut wrench, loosen the union nut.

    2. Remove the bolt and No. 2 vacuum pipe.

  15. REMOVE NO. 2 MANIFOLD CONVERTER INSULATOR


    1. A00OUO0

      Remove the 3 bolts and No. 2 manifold converter insulator.