EGR COOLER REMOVAL


  1. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

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  2. REMOVE NO. 1 TURBO WATER HOSE (for Manual Transaxle)

    A00ORM0

  3. REMOVE NO. 5 WATER BY-PASS HOSE (for Manual Transaxle)

    A00OV0A

  4. REMOVE NO. 2 WATER BY-PASS HOSE (for Automatic Transaxle)

    A00OSV5

  5. REMOVE EGR COOLER WITH PIPE ASSEMBLY


    1. A00OVQZ

      Disconnect the vacuum hose.

    2. A00OUWBE01
      Text in Illustration
      *1 Nut

      Remove the 6 bolts, 2 nuts and EGR cooler with pipe.

    3. Remove the gasket from the No. 1 EGR pipe and the gasket from the EGR cooler.

    4. A00OSTJE01

      Remove the O-ring from the EGR cooler.

  6. REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY


    1. A00OT2RE01
      Text in Illustration
      *1 Nut

      Remove the 2 bolts, 2 nuts and No. 1 EGR pipe.

    2. Remove the gasket from the No. 2 EGR valve.

  7. REMOVE NO. 2 EGR VALVE ASSEMBLY


    1. A00OQW9E01

      Remove the No. 2 EGR valve and gasket from the EGR cooler.