EGR COOLER REMOVAL


  1. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


  2. REMOVE NO. 2 WATER BY-PASS HOSE

    A00ORTYE01
    Text in Illustration
    *A for CCo
    *B for DPF

  3. REMOVE EGR COOLER WITH PIPE ASSEMBLY


    1. A00OVQZ

      Disconnect the vacuum hose.

    2. A00OUWBE01
      Text in Illustration
      *1 Nut

      Remove the 6 bolts, 2 nuts and EGR cooler with pipe.

    3. Remove the gasket from the No. 1 EGR pipe and the gasket from the EGR cooler.

    4. A00OW28E01
      Text in Illustration
      *1 O-Ring

      Remove the O-ring from the EGR cooler.

  4. REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY


    1. A00ORSXE01
      Text in Illustration
      *1 Nut

      Remove the 2 bolts, 2 nuts and No. 1 EGR pipe.

    2. Remove the gasket from the No. 2 EGR valve.

  5. REMOVE NO. 2 EGR VALVE ASSEMBLY


    1. A00OR23

      Remove the No. 2 EGR valve and gasket from the EGR cooler.