EXHAUST GAS TEMPERATURE SENSOR (for DPF) INSTALLATION


  1. INSTALL NO. 2 EXHAUST GAS TEMPERATURE SENSOR

    Note

    If the sensor is dropped, replace it with a new one.


    1. Using a 14 mm union nut wrench, install the sensor.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    2. Attach the sensor connector clamp.

  2. INSTALL NO. 3 EXHAUST GAS TEMPERATURE SENSOR

    Note

    If the sensor is dropped, replace it with a new one.


    1. A00OUIVE01
      Text in Illustration
      *1 White Tube
      *2 Protective Tube

      Temporarily install the sensor with the union nut.

    2. Attach the sensor connector clamp.

    3. Temporarily install the clamp with the nut.

      Note

      Make sure the clamp is aligned with the white tube of the wire harness as shown in the illustration.

    4. Tighten the nut.

      Torque:
      6.4 N*m  { 65 kgf*cm, 57 in.*lbf }

    5. Using a 14 mm union nut wrench, tighten the union nut of the sensor.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

      Note


      • When tightening the union nut, make sure that the protective tube of the sensor is within the range shown in the illustration.

      • Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  3. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. A00OS08E02

      Install a new gasket to the turbocharger.

      Text in Illustration
      A00OV9Z Top

      Tech Tips

      Make sure that the part labeled A is facing downwards as shown in the illustration.

    2. Temporarily install the exhaust manifold converter with 3 new nuts.

    3. Temporarily install the No. 2 exhaust manifold stay with the 2 bolts and nut.

    4. Temporarily install the No. 2 manifold stay with the 3 bolts.

    5. Temporarily install the manifold stay with the bolt and nut.

    6. A00OW0XE01

      Tighten the 2 bolts of the No. 2 exhaust manifold stay in the order shown in the illustration.

      Torque:
      56 N*m  { 571 kgf*cm, 41 ft.*lbf }

    7. Tighten the 3 nuts of the exhaust manifold converter.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Note

      Tighten the nuts while pressing the exhaust manifold converter against the engine.

    8. A00OTL1

      Tighten the nut of the No. 2 exhaust manifold stay.

      Torque:
      56 N*m  { 571 kgf*cm, 41 ft.*lbf }
    9. A00OV2P

      Tighten the bolt of the No. 2 manifold stay shown in the illustration.

      Torque:
      56 N*m  { 571 kgf*cm, 41 ft.*lbf }

      Note

      Tighten the bolt while pressing the No. 2 manifold stay against the exhaust manifold converter and cylinder block.

    10. A00OS6E

      Tighten the 2 bolts of the No. 2 manifold stay shown in the illustration.

      Torque:
      56 N*m  { 571 kgf*cm, 41 ft.*lbf }
    11. A00OVEF

      Tighten the bolt of the manifold stay.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Note

      Tighten the bolt while pressing the manifold stay against the exhaust manifold converter and cylinder block.

    12. A00OU47

      Tighten the nut of the manifold stay.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

    13. Connect the 2 connectors.

  4. INSTALL NO. 4 MANIFOLD CONVERTER INSULATOR


    1. Install the No. 4 manifold converter insulator with the 4 bolts.

      Torque:
      29 N*m  { 291 kgf*cm, 21 ft.*lbf }

  5. INSTALL ENGINE ASSEMBLY

    Click here

  6. INSTALL EXHAUST GAS TEMPERATURE SENSOR

    Note

    If the sensor is dropped, replace it with a new one.


    1. Using a 14 mm union nut wrench, install the sensor.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    2. Attach the sensor connector clamp.

  7. INSTALL NO. 1 ENGINE COVER


    1. Attach the 4 clips to install the No. 1 engine cover.