EXHAUST GAS TEMPERATURE SENSOR (for DPF) INSTALLATION


  1. INSTALL EXHAUST GAS TEMPERATURE SENSOR (for Upper Side)

    Note

    If the sensor is dropped, replace it with a new one.


    1. A003CDY

      Using a 14 mm union nut wrench, install the sensor.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    2. Attach the sensor connector clamp.

  2. INSTALL EXHAUST GAS TEMPERATURE SENSOR (for Lower Side)

    Note

    If the sensor is dropped, replace it with a new one.


    1. A003ANNE01
      Text in Illustration
      *1 White Tube
      *2 Protection Tube

      Temporarily install the sensor with the union nut.

    2. Attach the sensor connector clamp.

    3. Temporarily install the clamp with the nut.

      Note

      Make sure the clamp is aligned with the white tube of the wire harness as shown in the illustration.

    4. Tighten the nut.

      Torque:
      6.4 N*m  { 65 kgf*cm, 57 in.*lbf }

    5. Using a 14 mm union nut wrench, tighten the union nut of the sensor.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

      Note


      • When tightening the union nut, make sure that the protection tube of the sensor is within the range shown in the illustration.

      • Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  3. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. Install a new gasket to the turbocharger.

      Tech Tips

      Make sure that the part labeled A is facing downwards as shown in the illustration.

      A00EAQME01
    2. A00E8FT

      Temporarily install the exhaust manifold converter with the 3 nuts.

    3. A00E9A0

      Temporarily install the No. 2 exhaust manifold stay with the 2 bolts and nut.

    4. A00E7DK

      Temporarily install the No. 2 manifold stay with the 3 bolts.

    5. A00E8E5

      Temporarily install the manifold stay with the bolt and nut.

    6. A00E7B7E01

      Tighten the 2 bolts of the No. 2 exhaust manifold stay in the order shown in the illustration.

      Torque:
      56 N*m  { 571 kgf*cm, 41 ft.*lbf }
    7. A00E8FT

      Tighten the 3 nuts of the exhaust manifold converter.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Note

      Tighten the nuts while pressing the exhaust manifold converter against the engine.

    8. A00E8LE

      Tighten the nut of the No. 2 exhaust manifold stay.

      Torque:
      56 N*m  { 571 kgf*cm, 41 ft.*lbf }
    9. A00E9FD

      Tighten the bolt of the No. 2 manifold stay shown in the illustration.

      Torque:
      56 N*m  { 571 kgf*cm, 41 ft.*lbf }

      Note

      Tighten the bolt while pressing the No. 2 manifold stay against the exhaust manifold converter and cylinder block.

    10. A00EARG

      Tighten the 2 bolts of the No. 2 manifold stay shown in the illustration.

      Torque:
      56 N*m  { 571 kgf*cm, 41 ft.*lbf }
    11. A00E9HR

      Tighten the bolt of the manifold stay.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Note

      Tighten the bolt while pressing the manifold stay against the exhaust manifold converter and cylinder block.

    12. A00E9A7

      Tighten the nut of the manifold stay.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }
    13. A00EAP4

      Connect the 2 connectors.

  4. INSTALL NO. 1 MANIFOLD CONVERTER INSULATOR


    1. A00E76U

      Install the No. 1 manifold converter insulator with the 5 bolts.

      Torque:
      29 N*m  { 291 kgf*cm, 21 ft.*lbf }

  5. INSTALL ENGINE ASSEMBLY


    1. Install the engine assembly Click here.