ENGINE UNIT REASSEMBLY

Note


  • When replacing the injectors (including shuffling the injectors between the cylinders), common rail, intake manifold or cylinder head, it is necessary to replace the injection pipes with new ones.

  • When replacing the fuel supply pump, common rail, intake manifold or cylinder head, it is necessary to replace the fuel inlet pipe with a new one.


  1. INSTALL CYLINDER BLOCK DRAIN COCK PLUG


    1. A00OVMKE01
      Text in Illustration
      *a Type A
      *b Type B

      Apply adhesive to the cylinder block drain cock plug.

      Seal packing
      Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent
    2. Type A:


      1. Install the cylinder block drain cock plug.

        Torque:
        20 N*m  { 204 kgf*cm, 15 ft.*lbf }

        Tech Tips

        If the cock is not within the range shown in the illustration after installing it, perform the following step.

      2. A00OVRUE01

        Within one full rotation, tighten the cylinder block drain cock plug so that it is within the range shown in the illustration.

        Torque:
        80 N*m  { 816 kgf*cm, 59 ft.*lbf, or less }

        Note

        Do not loosen the cylinder block drain cock plug to adjust it. If an adjustment is necessary, remove the cock and reinstall it.

    3. Type B:


      1. Install the cylinder block drain cock plug.

        Torque:
        25 N*m  { 255 kgf*cm, 18 ft.*lbf }
  2. INSTALL ENGINE BALANCER ASSEMBLY


    1. A00OU3VE03

      Turn the crankshaft with a wrench to align the timing mark of the drive gear with that of the driven gear (1 dot mark each), and then mesh the gears and install the engine balancer to the engine.

    2. A00OT88E02

      Temporarily install the engine balancer bolts.

      Tech Tips

      The engine balancer bolts are tightened in 2 progressive steps.

    3. Step 1


      1. Uniformly tighten the 8 bolts in several passes in the sequence shown in the illustration.

        Torque:
        50 N*m  { 510 kgf*cm, 37 ft.*lbf }
    4. Step 2


      1. A00OSFOE01

        Mark the front of the engine balancer bolts with paint.

      2. Tighten the engine balancer bolts by 90°.

      3. A00OSI1E01

        Check that the painted marks are now at a 90° angle to the front.

    5. Remove the service bolt from the engine balancer.

  3. INSTALL OIL BAFFLE PLATE


    1. A00OVHW

      Install the oil baffle plate with the 2 bolts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }
  4. INSTALL REAR CRANKSHAFT OIL SEAL


    1. Coat the lip of a new oil seal with MP grease.

    2. A00OUFHE03

      Using SST, tap in the oil seal until its surface is flush with the oil seal retainer edge.

      SST
      09223-56010

      Note


      • Keep the lip free from foreign matter.

      • Do not tap the oil seal at an angle.

  5. SELECT CYLINDER HEAD GASKET


    1. Check the piston protrusions for each cylinder.


      1. Clean the cylinder block with solvent.

      2. Set the piston of the cylinder to be measured to slightly before TDC.

      3. A00E9EZE01
        Text in Illustration
        *1 Measuring Tip
        *2 Protrusion

        Place a dial indicator on the cylinder block, and set the measuring tip as shown in the illustration.

      4. Set the dial indicator at 0 mm (0 in.).

        Tech Tips

        Make sure that the measuring tip is perpendicular to the cylinder block gasket surface and piston head when taking the measurements.

      5. Find where the piston head protrudes most by slowly turning the crankshaft clockwise and counterclockwise.

      6. Measure each cylinder at 2 places as shown in the illustration, making a total of 8 measurements.

      7. For the piston protrusion value of each cylinder, use the average of the 2 measurements of each cylinder.

        Standard piston protrusion
        0.300 to 0.560 mm (0.0118 to 0.0220 in.)

        If the protrusion is not as specified, remove the piston and connecting rod and reinstall it.

    2. A00E8H8E02

      Select a new cylinder head gasket.

      Tech Tips

      Cylinder head gaskets are marked A, B, C, D or E accordingly.

      New Installed Cylinder Head Gasket Thickness
      Cutout Mark Specified Condition
      A 1.00 to 1.10 mm (0.0394 to 0.0433 in.)
      B 1.05 to 1.15 mm (0.0413 to 0.0453 in.)
      C 1.10 to 1.20 mm (0.0433 to 0.0472 in.)
      D 1.15 to 1.25 mm (0.0453 to 0.0492 in.)
      E 1.20 to 1.30 mm (0.0472 to 0.0512 in.)

      1. Select the largest piston protrusion value from the measurements and then select a new appropriate gasket according to the table below.

        Piston Protrusion
        Specified Condition Gasket Size
        0.300 to 0.355 mm (0.0118 to 0.0140 in.) Use A
        0.355 to 0.405 mm (0.0140 to 0.0159 in.) Use B
        0.405 to 0.455 mm (0.0159 to 0.0179 in.) Use C
        0.455 to 0.505 mm (0.0179 to 0.0199 in.) Use D
        0.505 to 0.560 mm (0.0199 to 0.0220 in.) Use E
  6. INSTALL CYLINDER HEAD GASKET

  7. INSTALL CYLINDER HEAD SUB-ASSEMBLY


    1. A00E8PGE01

      Using the crankshaft pulley bolt, set the No. 1 cylinder to 90° BTDC/compression.

    2. Place the cylinder head gasket in position on the cylinder block.

    3. Place the cylinder head on the cylinder block.

      Note

      Be careful of the installation direction.

    4. Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.

    5. Temporarily install the cylinder head bolts.

      Tech Tips

      If any bolt is broken or deformed, replace it.

    6. A00EAWLE01

      Step 1:

      Tech Tips

      For new bolts, perform steps 1 to 3. For used bolts, perform only step 1.


      1. Uniformly tighten the 10 cylinder head bolts in several steps in the sequence shown in the illustration.

        Torque:
        50 N*m  { 510 kgf*cm, 37 ft.*lbf }

        Tech Tips

        If any one of the cylinder head bolts does not meet the torque specification, replace the cylinder head bolt.

      2. Mark the front of the cylinder head bolts with paint.

      3. Tighten the cylinder head bolts by 90° in the sequence shown in the illustration.

      4. Perform the step above twice.

      5. A00E82UE01

        Check that the painted marks are positioned as shown in the illustration.

    7. A00E807E01

      Step 2:


      1. Loosen the cylinder head bolts by 90° in the sequence shown in the illustration.

      2. Perform the step above again.

      3. A00E9CBE01

        Check that the painted marks are positioned as shown in the illustration.

    8. A00E7WGE01

      Step 3:


      1. Retighten the cylinder head bolts by 90° in the sequence shown in the illustration.

      2. Perform the above step twice.

      3. A00EAJ1E01

        Check that the painted marks are positioned as shown in the illustration.

    9. A00EB02E01

      Apply seal packing between the cylinder head and cylinder block in the areas shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Standard seal packing application length
      15 mm (0.591 in.) or more

      Note


      • Before applying seal packing, clean the cylinder head and cylinder block surfaces near the head gasket. Be sure to remove any oil that has seeped in between the gasket and cylinder head or cylinder block.

      • When the contact surfaces are wet, wipe them off with an oil-free cloth before applying seal packing.

      • Wipe off any seal packing that seeps out from the groove in the cylinder head.

      • Do not start the engine for at least 4 hours after installation.

  8. INSPECT VALVE LASH ADJUSTER ASSEMBLY

    Note


    • Keep the lash adjuster free from dirt and foreign objects.

    • Use only clean engine oil.


    1. Place the lash adjuster into a container full of new engine oil.

    2. Insert SST tip into the lash adjuster plunger and use the tip to press down on the check ball inside the plunger.

      A00E859E01
      SST
      09276-75010
    3. Squeeze SST and the lash adjuster together to move the plunger up and down 5 to 6 times.

    4. Check the movement of the plunger and bleed air.

      OK
      Plunger moves up and down.

      Note

      When bleeding high-pressure air from the compression chamber, make sure that the tip of SST is actually pressing the check ball as shown in the illustration. If the check ball is not pressed, air will not bleed.

    5. After bleeding air, remove SST. Then quickly and firmly press the plunger repeatedly with your fingers.

      OK
      Plunger can be pressed 3 times.

      If the plunger can still be compressed after pressing it 3 times, replace the lash adjuster with a new one.

  9. INSTALL VALVE LASH ADJUSTER ASSEMBLY


    1. A00OVEA

      Install the 16 valve lash adjusters.

      Note

      Install the lash adjusters to their original positions.

  10. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY


    1. A00OR67

      Install the 16 rocker arms to the lash adjusters.

  11. INSTALL CAMSHAFT


    1. A00OR8P

      Install the No. 2 bearing cap.

    2. A00OQQ7E05

      Apply clean engine oil to the cam of each camshaft, journals of the cylinder head and valve rocker arms.

    3. A00OTCKE04

      Place the No. 2 camshaft on the camshaft carrier as shown in the illustration so that the No. 1 and No. 3 cylinder cam lobes face upward.

      Note

      A00OTOIE03

      Before and after setting the camshaft and No. 2 camshaft on the engine, check that the rocker arm is firmly set to the lash adjuster.

      Text in Illustration
      *1 Rocker Arm
      *2 Valve Stem
      *3 Lash Adjuster
    4. A00OSE2E02
      Text in Illustration
      *1 Dot Mark

      Align the camshaft and No. 2 camshaft timing mark (1 dot mark each).

    5. Place the camshaft on the camshaft carrier.

    6. A00OT2VE02

      Set the camshaft bearing caps on the camshafts as shown in the illustration.

      Tech Tips

      Make sure of the marks and numbers on the camshaft bearing caps and place them in the proper position and direction.

    7. Set the oil delivery pipes on the camshaft bearing caps.

    8. A00OTJNE02
      Text in Illustration
      *1 Union Bolt

      Temporarily install the 2 union bolts and 20 bolts.

    9. Uniformly tighten the bolts in several steps, in the sequence shown in the illustration.

      Torque:
      for 1 to 16
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      for 17 to 20
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    10. Tighten the 2 union bolts.

      Torque:
      17 N*m  { 173 kgf*cm, 13 ft.*lbf }
  12. INSTALL CRANKSHAFT PULLEY SET CRANKSHAFT KEY


    1. A00OUGT

      Install the 2 keys to the crankshaft.

  13. INSTALL CAMSHAFT TIMING SPROCKET


    1. A00OTJSE02
      Text in Illustration
      *1 Straight Pin
      *2 Timing Mark
      *3 Yellow Paint Mark

      Install the crankshaft timing sprocket and camshaft timing sprocket to the chain so that the timing marks of the sprockets and paint marks of the chain are aligned.

    2. Install the camshaft timing sprocket to the No. 2 camshaft by fitting the straight pin of the No. 2 camshaft into the hole on the camshaft timing sprocket.

    3. Install the crankshaft timing sprocket to the crankshaft.

    4. A00OU3J

      While holding the hexagon portion of the No. 2 camshaft, install and uniformly tighten the 4 bolts of the No. 2 camshaft.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
  14. INSTALL OIL PUMP DRIVE GEAR


    1. A00OQJF

      Install the oil pump drive gear to the crankshaft.

  15. INSTALL NO. 1 CHAIN VIBRATION DAMPER


    1. A00ORKS

      Install the No. 1 chain vibration damper with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
  16. INSTALL CHAIN TENSIONER SLIPPER


    1. A00OW3X

      Install the chain tensioner slipper.

  17. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY


    1. A00OTH9E05
      Text in Illustration
      *1 Plunger
      *2 Stopper Plate

      Move the stopper plate upward to release the lock, and push the plunger deep into the tensioner.

    2. Move the stopper plate downward to set the lock, and insert SST into the stopper plate hole.

      SST
      09240-00020   ( 09242-00200 )
    3. A00OST0

      Install the chain tensioner with the 2 bolts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }
    4. Remove SST.

  18. INSTALL FRONT CRANKSHAFT OIL SEAL


    1. A00OTOVE01
      Text in Illustration
      *1 Oil Seal
      *2 Timing Chain Cover

      Using SST and a hammer, tap in a new oil seal until its surface is flush with the timing chain cover edge.

      SST
      09223-50010
      Standard depth
      0 to 0.6 mm (0 to 0.236 in.)

      Note


      • Keep the lip of the oil seal free from foreign matter.

      • Do not tap in the oil seal at an angle.

    2. Apply MP grease to the lip of the oil seal.

      Note


      • Do not allow foreign matter to contact the lip of the oil seal.

      • Do not allow MP grease to contact the dust seal.

  19. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY


    1. A00OTIYE01
      Text in Illustration
      *1 Gasket
      *2 O-Ring

      Install a new gasket and new O-ring to the timing chain cover.

    2. Remove any old seal packing material.

    3. Apply seal packing in a continuous line to the timing chain cover as shown in the following illustration.

      A00OTGBE01
      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Apply Seal Packing as Follows
      Area Seal Packing Diameter (Round) Seal Packing Dimension (Flat) Seal Packing Application Length
      A - A 2.0 to 4.0 mm (0.0787 to 0.157 in.) - -
      B - B 8.0 to 10 mm (0.315 to 0.394 in.) - 30 mm (1.18 in.)
      C - C - 13 mm (0.512 in.) or more wide and 6.0 mm (0.236 in.) or more thick 15 mm (0.591 in.)

      Note


      • Be sure to clean and degrease the contact surfaces, especially the 4 areas indicated by the arrows in the illustration.

      • When the contact surfaces are wet, wipe them off with an oil-free cloth before applying seal packing.

      • When applying seal packing to area C - C, apply it in the direction of the white arrows in the illustration.

      • Install the timing chain cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.

      • Do not start the engine for at least 4 hours after installation.

    4. A00OVQ1E01
      Text in Illustration
      *1 Adhesive
      *2 Bolt and New Seal Washer

      Apply adhesive to the 4 bolts labeled B.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    5. Temporarily install the timing chain cover and a new seal washer with the 13 bolts.

      Bolt Length
      Item Specified Condition
      Bolt A 60 mm (2.36 in.)
      Bolt B 30 mm (1.18 in.)
      Bolt C 30 mm (1.18 in.)

      Tech Tips

      Bolt B and C are identical.

    6. Tighten the 12 bolts labeled B and C.

      Torque:
      23 N*m  { 229 kgf*cm, 17 ft.*lbf }
    7. Tighten the bolt labeled A.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
  20. INSTALL CRANKSHAFT PULLEY


    1. Align the keyway of the pulley with the key located on the crankshaft, then slide the pulley into place to install it.

    2. A00OQDQE01

      Using SST, install the pulley bolt.

      SST
      09213-58014   ( 91551-80840 )
      09330-00021
      Torque:
      300 N*m  { 3059 kgf*cm, 221 ft.*lbf }
  21. INSTALL OIL STRAINER SUB-ASSEMBLY


    1. Install a new O-ring to the oil strainer.

    2. Apply a light coat of engine oil to the O-ring.

    3. A00OU5S

      Install the oil strainer with the 3 bolts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }
  22. INSTALL OIL FILTER BRACKET


    1. A00OVJR

      Install a new gasket to the oil filter bracket.

    2. A00OSI5

      Install the oil filter bracket with the 4 bolts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }
  23. INSTALL OIL FILTER ELEMENT


    1. Clean the inside of the oil filter cap, its threads and its O-ring groove.

    2. A00E8TJE01
      Text in Illustration
      *1 New Oil Filter Element
      *2 New O-Ring

      Apply a small amount of engine oil to a new O-ring and install it to the oil filter cap.

    3. Set a new oil filter element in the oil filter cap.

    4. Remove any dirt or foreign matter from the installation surface of the engine.

    5. Apply a small amount of engine oil to the O-ring again and temporarily install the oil filter cap.

    6. A00E81EE01

      Using SST, tighten the oil filter cap.

      SST
      09228-06501
      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }
  24. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY


    1. Remove any old seal packing material.

    2. A00OQN9E01

      Apply seal packing in a continuous line as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Standard Seal Packing Dimension
      Area Seal Packing Diameter Seal Packing Application Length
      A - A 4.0 to 7.0 mm (0.157 to 0.276 in.) 12 mm (0.472 in.)

      Note


      • Remove any oil from the contact surface.

      • Install the oil pan within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.

      • Do not start the engine for at least 4 hours after installing.

    3. A00OTEXE01
      Text in Illustration
      *1 Nut

      Install the oil pan with the 18 bolts and 2 nuts.

      Torque:
      11 N*m  { 107 kgf*cm, 8 ft.*lbf }
  25. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY


    1. Clean the contact surface of the cylinder head cover, cylinder head and timing chain cover.

    2. Install a new cylinder head cover gasket and No. 2 gasket to the gasket groove on the cylinder head cover.

    3. A00OTSVE06
      Text in Illustration
      *1 Seal Packing

      Apply seal packing to the contact surface between the cylinder head and cylinder head cover as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Standard seal diameter
      8 mm (0.315 in.)

      Note


      • Remove any oil from the contact surface.

      • Install the cylinder head cover within 3 minutes after applying seal packing.

      • Do not apply engine oil for at least 2 hours after installing.

    4. A00ORPZE02
      Text in Illustration
      *1 Nut

      Install the cylinder head cover with the 14 bolts, 4 nozzle holder clamp seats and nut.

      Uniformly tighten the bolts and nut in several passes.

      Torque:
      for bolt A (Nozzle holder clamp seat)
      16 N*m  { 167 kgf*cm, 12 ft.*lbf }
      for other bolts, nut
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }
  26. INSTALL OIL FILLER CAP SUB-ASSEMBLY

  27. INSTALL WATER INLET HOUSING


    1. A00OQNF

      Install a new gasket and the water inlet housing with the 3 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }
  28. INSTALL ENGINE OIL LEVEL SENSOR


    1. A00OVF6

      Install the sensor with the 4 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }
  29. INSTALL NO. 1 OIL COOLER BRACKET


    1. A00OUNIE02

      Apply engine oil to the 2 new O-rings labeled B in the illustration.

      Note

      Do not apply engine oil to the new O-ring labeled A in the illustration.

    2. Install 3 new O-rings to the oil cooler bracket.

    3. A00OSG8E01
      Text in Illustration
      *1 Nut

      Install the No. 1 oil cooler bracket with the 6 bolts and nut.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }
  30. INSTALL OIL COOLER ASSEMBLY


    1. A003ATTE01

      Apply engine oil to the 2 new O-rings labeled B in the illustration.

      Note

      Do not apply engine oil to the new O-ring labeled A in the illustration.

    2. Install 3 new O-rings to the oil cooler bracket.

    3. A003DKC

      Install the oil cooler with the 5 bolts.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }
  31. INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY


    1. Remove the adhesive from the threads of the oil pressure switch and the bolt hole of the oil filter bracket.

    2. A00EALRE01
      Text in Illustration
      *1 Adhesive

      Apply adhesive to 2 or 3 threads of the oil pressure switch.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

      Note

      Do not apply adhesive to the oil inlet port of the sensor.

    3. A00E97VE01

      Using SST, install the engine oil pressure switch.

      SST
      09224-00010
      Torque:
      without SST
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }
      with SST
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

      Tech Tips


      • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).

      • Make sure SST and the wrench are connected in a straight line.

      Note

      Do not start the engine for at least 1 hour after installation.

    4. Connect the engine oil pressure switch connector.

  32. INSTALL WATER PUMP ASSEMBLY


    1. Install a new gasket to the timing chain cover.

    2. A00OS4AE02

      Apply adhesive to 2 or 3 threads of the bolt labeled A as shown in the illustration.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
      Standard Bolt Length
      Item Specified Condition
      Bolt A and C 45 mm (1.77 in.)
      Bolt B 30 mm (1.18 in.)
    3. A00ORHI

      Install the water pump with the 2 bolts shown in the illustration.

      Torque:
      23 N*m  { 229 kgf*cm, 17 ft.*lbf }
    4. A00ORCP

      Install the 5 bolts shown in the illustration.

      Torque:
      23 N*m  { 229 kgf*cm, 17 ft.*lbf }
  33. INSTALL ENGINE COOLANT TEMPERATURE SENSOR


    1. Install a new gasket to the sensor.

    2. A00OVCUE01

      Using SST, install the sensor.

      SST
      09817-33190
      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
  34. INSTALL CRANKSHAFT POSITION SENSOR


    1. A00OV5C

      Install the sensor with the 2 bolts.

      Torque:
      8.8 N*m  { 90 kgf*cm, 78 in.*lbf }
    2. Connect the sensor harness and install the clip.

  35. INSTALL CAMSHAFT POSITION SENSOR


    1. A00OSTG

      Install the sensor with the bolt.

      Torque:
      8.8 N*m  { 90 kgf*cm, 78 in.*lbf }
  36. INSTALL INJECTOR ASSEMBLY

    Note

    Before installing the injector, check for carbon, foreign matter, etc. on the seal surfaces of the cylinder head and injector. If there is foreign matter, remove it before installing the injector.


    1. Install 4 new nozzle seats to the cylinder head.

    2. A003BRLE01
      Text in Illustration
      *1 New O-Ring

      Install a new O-ring to each injector.

    3. Apply a light coat of engine oil to the O-rings on each injector.

    4. Install the 4 injectors to the cylinder head.

      Note

      Fit the injectors to the nozzle seats.

    5. A003AV0E01
      Text in Illustration
      *1 Washer

      Install the nozzle holder clamps and washers as shown in the illustration.

      Note

      Pay attention to the mounting orientation (beveled edge) of the washer.

    6. Temporarily install the nozzle holder clamp bolts.

      Note

      When temporarily attaching the nozzle holder clamp and the nozzle holder clamp bolt, be careful not to position them at an angle.

      Tech Tips

      Apply a light coat of engine oil on the threads of the nozzle holder clamp bolts.

    7. Temporarily install the 4 injection pipes.

    8. Temporarily install the No. 1 leakage pipe with 4 new gaskets, the 4 union bolts and bolt.

    9. Tighten the 4 nozzle holder clamp bolts.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }
  37. INSTALL NO. 1 NOZZLE LEAKAGE PIPE


    1. A00OSLME01
      Text in Illustration
      *1 Union Bolt

      Install 4 new gaskets and the No. 1 nozzle leakage pipe with the 4 union bolts and bolt.

      Torque:
      for union bolt
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }
      for bolt
      21 N*m  { 209 kgf*cm, 15 ft.*lbf }
  38. INSTALL NO. 2 NOZZLE LEAKAGE PIPE


    1. A00OU78E01
      Text in Illustration
      *1 Check Valve

      Temporarily install the No. 2 nozzle leakage pipe and a new gasket with the check valve and bolt.

    2. Tighten the check valve.

      Torque:
      32 N*m  { 321 kgf*cm, 23 ft.*lbf }
    3. Tighten the bolt.

      Torque:
      32 N*m  { 321 kgf*cm, 23 ft.*lbf }