REAR CRANKSHAFT OIL SEAL INSTALLATION

INSTALL REAR CRANKSHAFT OIL SEAL
1. Apply MP grease to the lip of a new oil seal.
2. Using SST and a hammer, tap in the oil seal as shown in the illustration.
  
  SST
  
  09223-56010
  
  Standard depth
  
  0 to 0.9 mm (0 to 0.0354 in.)
  Note
  
  Keep the lip free from foreign matter.
  
  Do not tap the oil seal at an angle.
  
  Make sure that the oil seal is properly installed.
INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle)
1. Hold the crankshaft pulley with SST.
  
  SST
  
  09213-58014 ( 91551-80840 )
  
  09330-00021
2. Using a T55 "TORX" socket wrench, install the flywheel with 8 new bolts and uniformly tighten the bolts in several steps in the sequence shown in the illustration.
  
  Torque:
  
  71 N*m { 720 kgf*cm, 52 ft.*lbf }
  Note
  
  Do not reuse the flywheel installation bolts.
  
  Be sure to check the tightening torque within 5 minutes after tightening.
  
  Do not impact or damage the flywheel installation bolts. Be sure to handle them carefully.
  
  Make sure there is no oil on the bolts.
  Tech Tips
  
  Make sure that the seating surface of the flywheel installation bolts and installation surfaces of the crankshaft and flywheel are free from oil and foreign matter.

Standard depth
0 to 0.9 mm (0 to 0.0354 in.)

INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transaxle)

Hold the crankshaft pulley with SST.

SST

09213-58014 ( 91551-80840 )

09330-00021

Text in Illustration
*1	Drive Plate and Ring Gear
*2	Rear Drive Plate Spacer
*3	Front Drive Plate Spacer (Reversible)
*4	Engine Side
*5	Transaxle Side

Install the front drive plate spacer, drive plate and ring gear and rear drive plate spacer to the crankshaft.

Tech Tips

The front drive plate spacer is reversible.
As the rear drive plate spacer and drive plate and ring gear are not reversible, be sure to install them in the direction show in the illustration.

Text in Illustration

*1 Adhesive

Apply adhesive to 2 or 3 threads of the end of the bolts.

Adhesive

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
Uniformly install and tighten the 8 bolts in several passes, in the sequence shown in the illustration.

Torque:

92 N*m { 938 kgf*cm, 68 ft.*lbf }

INSTALL CLUTCH DISC ASSEMBLY (for Manual Transaxle)
1. Insert SST into the clutch disc, and then insert them into the flywheel.
  
  SST
  
  09301-00310
  
  Note
  
  Insert the clutch disc with the disc facing the correct direction.
INSTALL CLUTCH COVER ASSEMBLY (for Manual Transaxle)
1. Text in Illustration
  
  *1 Matchmark
  
  Align the matchmark on the clutch cover with the one on the flywheel.
2. Install and tighten the 6 bolts uniformly in the order shown in the illustration, starting with the bolt located near the knock pin on the top.
  
  Torque:
  
  19 N*m { 195 kgf*cm, 14 ft.*lbf }
  Note
  - Be sure to uniformly tighten the bolts 180° at a time according to the order in the illustration.
  - Move SST up and down, right and left lightly after checking that the clutch disc assembly is in the center, and then tighten the bolts.
INSPECT AND ADJUST CLUTCH COVER ASSEMBLY (for Manual Transaxle)
1. Using a dial indicator with a roller instrument, measure the diaphragm spring tip alignment.
  
  Maximum misalignment
  
  1.3 mm (0.0512 in.)
  
  If the alignment is not as specified, using SST, adjust the diaphragm spring tip alignment.
  
  SST
  
  09333-00013
INSTALL MANUAL TRANSAXLE ASSEMBLY (for Manual Transaxle)
1. Install the manual transaxle Click here.
INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (for Automatic Transaxle)
1. Install the automatic transaxle Click here.
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Note

When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.