CLUTCH PEDAL (for LHD) REMOVAL


  1. REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY


    1. Remove the upper instrument panel sub-assembly Click here.

  2. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY


    1. Remove the lower No. 1 instrument panel airbag assembly Click here.

  3. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN


    1. A003BZL

      Remove the clip and clutch master cylinder push rod clevis with hole pin.

  4. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY


    1. Disconnect the clutch start switch assembly connector and brake pedal stroke sensor assembly (clutch pedal stroke sensor) connector.

    2. A003DUT

      Remove the 2 nuts, bolt and clutch pedal support sub-assembly.

    3. A003E88

      Remove the nut from the clutch pedal support sub-assembly.

  5. REMOVE BRAKE PEDAL STROKE SENSOR ASSEMBLY (BRAKE PEDAL STROKE SENSOR)


    1. A00ORZ0E01

      Disconnect the sensor connector.

    2. for LHD:

      Remove the 2 bolts and sensor.

      Note

      Do not drop the sensor. If the sensor has been dropped, replace the sensor with a new one.

    3. for RHD:

      Remove the 2 nuts and sensor.

      Note

      Do not drop the sensor. If the sensor has been dropped, replace the sensor with a new one.

  6. REMOVE CLUTCH START SWITCH ASSEMBLY

    A003BWW

    1. Remove the nut and clutch start switch assembly.

  7. REMOVE TURN OVER SPRING SEAT COMPRESSION SPRING

    A003CNN

    1. While the clutch pedal is fully depressed, remove the turn over spring seat compression spring.

      CAUTION:

      As the clutch pedal may move suddenly when removing the spring, be careful to prevent your hand from being caught in the parts.

  8. REMOVE CLUTCH PEDAL SPRING HOLDER

    A003DDQ

    1. Remove the clutch pedal spring holder from the clutch pedal support sub-assembly.

  9. REMOVE CLUTCH PEDAL STOPPER BOLT


    1. A003ALS

      Loosen the lock nut and remove the clutch pedal stopper bolt together with the nut from the clutch pedal support sub-assembly.

  10. REMOVE CLUTCH PEDAL SPRING


    1. A003BKJ

      Remove the clutch pedal spring.

  11. REMOVE NO. 1 PEDAL SPRING HOOK

    A003CD2

    1. Remove the No. 1 pedal spring hook from the clutch pedal support sub-assembly.

  12. REMOVE CLUTCH PEDAL SUB-ASSEMBLY


    1. A003CE7

      Remove the bolt and nut.

    2. Remove the clutch pedal sub-assembly from the clutch pedal support sub-assembly.

  13. REMOVE CLUTCH PEDAL PAD


    1. Remove the clutch pedal pad from the clutch pedal sub-assembly.

  14. REMOVE CLUTCH PEDAL BUSHING


    1. A003AOG

      Remove the 2 clutch pedal bushings from the clutch pedal sub-assembly.

  15. REMOVE NO. 1 CLUTCH PEDAL CUSHION


    1. A003D4Z

      Using needle-nose pliers, remove the 2 No. 1 clutch pedal cushions from the clutch pedal sub-assembly.

  16. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING


    1. A003DNU

      Using an 8 mm hexagon wrench and hammer, remove the clutch master cylinder push rod clevis bushing from the clutch pedal sub-assembly.

  17. REMOVE CLUTCH PEDAL TURNOVER BUSH

    A003ENM

    1. Remove the clutch pedal turnover bush from the clutch pedal sub-assembly.