CLUTCH RELEASE CYLINDER REMOVAL


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here

  3. DISCONNECT CABLE FROM POSITIVE BATTERY TERMINAL

  4. REMOVE RADIATOR SUPPORT OPENING COVER


    1. A00OVQR

      Remove the 7 clips and radiator support opening cover.

  5. REMOVE BATTERY CLAMP SUB-ASSEMBLY


    1. A00OQGF

      Remove the bolt and loosen the nut.

    2. Detach the hook of the battery clamp from the battery carrier, and then remove the battery clamp.

  6. REMOVE BATTERY

  7. REMOVE BATTERY TRAY

  8. DISCONNECT CLUTCH RELEASE CYLINDER TO ACCUMULATOR TUBE


    1. A00OUNY

      Using a union nut wrench, disconnect the clutch release cylinder to accumulator tube.

      Tech Tips

      Use a container to catch the fluid.

  9. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY


    1. A00OVWP

      Remove the 3 bolts, clutch release cylinder assembly and No. 1 clutch tube bracket.

  10. REMOVE RELEASE CYLINDER BLEEDER PLUG


    1. Remove the boot from the cylinder body.

    2. A00OR1VE01

      Remove the release cylinder bleeder plug from the cylinder body.

  11. REMOVE CLUTCH RELEASE CYLINDER KIT


    1. Remove the push rod from the cylinder body.

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      Using compressed air, remove the piston and spring from the cylinder body.

    3. Remove the bleeder plug cap from the bleeder plug.

      Note

      Do not damage the inside of the cylinder body.