CLUTCH PEDAL (for RHD) ADJUSTMENT


  1. INSPECT AND ADJUST CLUTCH PEDAL HEIGHT


    1. A003E9AE01

      Fold back the floor carpet.

    2. Check that the pedal height is correct.

      Pedal height from floor
      172.1 to 182.1 mm (6.78 to 7.17 in.)

    3. Loosen the lock nut and turn the stopper bolt until the correct height is obtained.

    4. Tighten the lock nut.

      Torque:
      16 N*m  { 160 kgf*cm, 12 ft.*lbf }

    5. Install the floor carpet.

  2. INSPECT CLUTCH PEDAL FREE PLAY AND PUSH ROD PLAY


    1. A003BZIE02

      Check that pedal free play and push rod play are correct.


      1. Depress the pedal until clutch resistance begins to be felt.

        Pedal free play
        5.0 to 15.0 mm (0.197 to 0.591 in.)

      2. Gently depress the pedal until resistance begins to increase a little.

        Push rod play at pedal top
        1.0 to 5.0 mm (0.0394 to 0.197 in.)

    2. If necessary, adjust the pedal free play and push rod play.


      1. Loosen the lock nut and turn the push rod until correct free play and push rod play are obtained.

        Note

        When loosening the lock nut, be sure to hold the clevis in place by its hexagonal portion.

      2. Tighten the lock nut.

        Torque:
        12 N*m  { 120 kgf*cm, 9 ft.*lbf }

        Note

        When tightening the lock nut, be sure to hold the clevis in place by its hexagonal portion.

      3. After adjusting the pedal free play, check the pedal height.

  3. INSPECT CLUTCH RELEASE POINT


    1. A003B0OE01

      Check the clutch release point.


      1. Apply the parking brake and install wheel chocks.

      2. Start the engine and run it at idle.

      3. Without depressing the clutch pedal, slowly move the shift lever to R until the gears contact.

      4. Gradually depress the clutch pedal and measure the stroke distance from the point that the gear noise stops (release point) up to the full stroke end position.

        Standard distance
        25 mm (0.984 in.) or more (from pedal stroke end position to release point)

        If the distance is not as specified, perform the following procedures:


        • Check the pedal height.

        • Check the push rod play and pedal free play.

        • Bleed the clutch line.

        • Check the clutch cover and disc.

  4. ADJUST BRAKE PEDAL STROKE SENSOR ASSEMBLY (CLUTCH PEDAL STROKE SENSOR)


    1. Adjust the brake pedal stroke sensor assembly (clutch pedal stroke sensor) Click here.