2AD-FTV ENGINE MECHANICAL TORQUE SPECIFICATIONS

Part tightened N*m kgf*cm ft.*lbf
Front suspension member reinforcement RH x Front crossmember sub-assembly 96 979 71
Front suspension member reinforcement RH x Front suspension crossmember sub-assembly 96 979 71
Camshaft bearing cap x Cylinder head for 1 to 16 10 102 7
for 17 to 20 21 214 15
Oil pipe seat 17 173 13

Cylinder head x Cylinder block

New bolt

 1st 50 510 37
2nd Turn 90° Turn 90° Turn 90°
3rd Turn 90° Turn 90° Turn 90°
4th Turn 90° Turn 90° Turn 90°
5th Loosen 90° Loosen 90° Loosen 90°
6th Loosen 90° Loosen 90° Loosen 90°
7th Turn 90° Turn 90° Turn 90°
8th Turn 90° Turn 90° Turn 90°
9th Turn 90° Turn 90° Turn 90°

Cylinder head x Cylinder block

Used bolt

 1st 50 510 37
2nd Turn 90° Turn 90° Turn 90°
3rd Turn 90° Turn 90° Turn 90°
4th Turn 90° Turn 90° Turn 90°
Crankshaft pulley x Crankshaft 300 3059 221
Flywheel sub-assembly x Crankshaft 71 720 52
Stiffener plate LH x Transaxle 46 469 34
Stiffener plate LH x Cylinder block 46 469 34
Stiffener plate RH x Transaxle 46 469 34
Stiffener plate RH x Cylinder block 46 469 34
Oil pan insulator x Cylinder block 9.0 92 80 in.*lbf
Engine mounting insulator RH x Body 95 969 70
Engine mounting insulator LH x Body 95 969 70
Engine mounting bracket LH x Transaxle 64 653 47
Rear engine mounting bracket x Transaxle 45 459 33
Front engine mounting bracket x Cylinder block 64 653 47
Rear engine mounting insulator x Front suspension crossmember sub-assembly 95 969 70
No. 1 air tube x Transaxle 20 204 15
No. 1 engine hanger x Cylinder head 40 408 30
No. 2 engine hanger x Cylinder head 40 408 30
Engine mounting insulator LH x Engine mounting bracket LH 56 571 41
Engine mounting insulator RH x Engine mounting bracket RH for bolt, nut A 95 969 70
for nut B 52 530 38
Front suspension crossmember sub-assembly x Body 137 1397 101
Front suspension member rear brace x Front suspension crossmember sub-assembly 137 1397 101
Front suspension member rear brace x Body 93 948 69
Front engine mounting insulator x Front engine mounting bracket 145 1479 107
Front crossmember sub-assembly x Body 96 979 71
Front crossmember sub-assembly x Front engine mounting insulator 95 969 70
Front suspension member reinforcement RH x Front crossmember sub-assembly 96 979 71
Front suspension member reinforcement RH x Front suspension crossmember sub-assembly 96 979 71
Clutch release cylinder assembly x Transaxle for bolt A 8.0 82 71 in.*lbf
for bolt B 12 122 9
Compressor with pulley assembly x Cylinder block for stud bolt 9.8 100 87 in.*lbf
for bolt, nut 25 255 18
Injector driver x Fan shroud 6.0 61 53 in.*lbf
Air cleaner bracket x Engine mounting insulator LH 7.0 71 62 in.*lbf
Engine wire harness x No. 1 engine room relay block 8.4 86 74 in.*lbf
Ground cable x Transaxle 13 127 9
Air cleaner case x Air cleaner bracket 7.0 71 62 in.*lbf
Inner cowl top panel sub-assembly x Body 8.8 90 78 in.*lbf
Cylinder block drain cock plug x Cylinder block 25 255 18
Engine balancer assembly x Cylinder block 1st 50 510 37
2nd Turn 90° Turn 90° Turn 90°
Oil baffle plate x Engine balancer assembly 9.0 92 80 in.*lbf
Camshaft timing sprocket x No. 2 camshaft 20 204 15
No. 1 chain vibration damper x Cylinder head 21 214 15
No. 1 chain vibration damper x Cylinder block 21 214 15
No. 1 chain tensioner assembly x Cylinder block 9.0 92 80 in.*lbf
Water inlet housing x Timing chain cover sub-assembly 9.0 92 80 in.*lbf
Engine oil level sensor x Oil pan 7.0 71 62 in.*lbf
Engine coolant temperature sensor x Cylinder head 20 204 15
Crankshaft position sensor x Cylinder block 8.8 90 78 in.*lbf
Camshaft position sensor x Timing chain sub-assembly 8.8 90 78 in.*lbf
No. 1 nozzle leakage pipe x Cylinder head cover sub-assembly for union bolt 18 184 13
for bolt 21 209 15
No. 2 nozzle leakage pipe x Cylinder head cover sub-assembly 32 321 23
No. 2 nozzle leakage pipe x Cylinder head 32 321 23
Drive shaft bearing bracket x Cylinder block 64 653 47
No. 1 turbo oil pipe x Cylinder head 35 357 26
No. 3 water by-pass pipe x Cylinder head 21 214 15
Supply pump assembly x Cylinder head 21 209 15
Glow plug assembly x Cylinder head 12 125 9
Glow plug connector x Glow plug assembly 2.2 22 19 in.*lbf
V-ribbed belt tensioner x Timing chain cover 20 204 15
Engine mounting bracket x Cylinder block for bolt A 28 286 21
for bolt B 80 816 59
No. 4 water by-pass pipe x Water inlet housing 11 112 8
No. 1 idler pulley sub-assembly x Timing chain cover sub-assembly 40 408 30
No. 2 idler pulley sub-assembly x Engine mounting bracket 40 408 30
Generator assembly x Cylinder block 25 255 18
Compressor stay x Cylinder clock 35 357 26
No. 1 straight screw plug with head x Cylinder head 25 255 18
Cylinder head stud bolt x Cylinder head for stud bolt A and B 12 122 9
for stud bolt C 5.0 51 44 in.*lbf
for stud bolt D 8.0 82 71 in.*lbf
Cylinder block stud bolt x Cylinder block for stud bolt A 20 204 15
for stud bolt B, C 3.0 31 27 in.*lbf
Cylinder block stud bolt x Crankshaft bearing cap 5.0 51 44 in.*lbf
Oil reflector Plate x Cylinder head 9.0 92 80 in.*lbf
No. 1 oil nozzle sub-assembly x Cylinder head 9.0 92 80 in.*lbf
No. 1 Crankshaft position sensor x Crankshaft sub-assembly 11 107 8
Crankshaft bearing cap x Cylinder block 1st 60 612 44
2nd Turn 90° Turn 90° Turn 90°
Crankshaft bearing cap x Cylinder block 18 184 13
Connecting rod cap x Connecting rod 1st 40 408 30
2nd Turn 90° Turn 90° Turn 90°