STARTER (for DENSO Made) REMOVAL


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. DISCONNECT CABLE FROM POSITIVE BATTERY TERMINAL

  4. REMOVE NO. 1 ENGINE COVER


    1. A00ORGX

      Hold the rear of the cover and slowly raise it to detach the clip on the rear of the cover. Continue to raise the cover to detach the 3 clips on the front and side of the cover and remove the cover.

      Note

      Attempting to disengage both front and rear clips at the same time may cause the cover to break.

  5. REMOVE RADIATOR SUPPORT OPENING COVER


    1. A00OVQR

      Remove the 7 clips and radiator support opening cover.

  6. REMOVE BATTERY CLAMP SUB-ASSEMBLY


    1. A00OQGF

      Remove the bolt and loosen the nut.

    2. Detach the hook of the battery clamp from the battery carrier, and then remove the battery clamp.

  7. REMOVE BATTERY INSULATOR

  8. REMOVE BATTERY

  9. REMOVE BATTERY TRAY

  10. REMOVE BATTERY CARRIER


    1. A00OU72

      Detach the 2 clamps and disconnect the wire harness.

    2. Remove the 4 bolts and battery carrier.

  11. DISCONNECT NO. 2 VACUUM TRANSMITTING HOSE ASSEMBLY


    1. A00OVD1

      Disconnect the No. 2 vacuum transmitting hose from the intake manifold.

  12. REMOVE NO. 3 AIR HOSE


    1. A00OW4Z

      Loosen the 2 hose clamps.

    2. Remove the No. 3 air hose from the No. 2 air tube and diesel throttle body.

  13. REMOVE STARTER ASSEMBLY


    1. A00OV06

      Disconnect the starter connector.

    2. Open the terminal cap, remove the nut and disconnect the starter wire.

    3. A00OTTA

      Remove the 2 bolts and starter.