STARTER (for VALEO Made) REASSEMBLY


  1. INSTALL STARTER ARMATURE ASSEMBLY


    1. A006UMC

      Install the starter armature to the starter yoke.

  2. INSTALL STARTER BRUSH HOLDER ASSEMBLY


    1. A006UJWE01
      Text in Illustration
      *1 Cutout
      *2 Protrusion

      Align the protrusion of the starter brush holder with the cutout of the rubber part of the starter yoke.

    2. A006WZX

      While compressing the springs, install the starter brush holder to the starter armature.

  3. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY


    1. A006UM0E01
      Text in Illustration
      *1 Cutout
      *2 Protrusion

      Align the protrusion of the starter commutator end frame with the cutout of the starter brush holder and install the starter commutator end frame.

  4. INSTALL STARTER CLUTCH SUB-ASSEMBLY


    1. A006TQQE01
      Text in Illustration
      *1 Cutout
      *2 Protrusion

      Align the protrusion of the starter clutch with the cutout of the starter yoke and install the starter clutch.

    2. A006UVQ

      Install the starter pinion drive lever to the starter drive lever pin.

    3. A006UQ0

      Apply MP grease to the starter pinion drive lever and starter drive lever pin.

    4. A006T65

      Install the starter pinion drive lever to the starter clutch.

  5. INSTALL STARTER YOKE ASSEMBLY


    1. A006T3BE01
      Text in Illustration
      *1 Cutout
      *2 Protrusion

      Align the protrusion of the starter clutch with the cutout of the starter drive end frame.

    2. A006UMS

      Install the starter yoke with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  6. INSTALL MAGNET STARTER SWITCH ASSEMBLY


    1. Apply MP grease to the hook part of the magnet starter switch.

    2. A006T3N

      Install the rubber seal.

    3. A006VA3E01
      Text in Illustration
      *1 Cutout
      *2 Protrusion

      Align the protrusions of the plate and boot with the cutout of the starter drive housing and install the plate and boot.

    4. A006V58

      Install the return spring.

    5. A006X3H

      Using a T20 "TORX" socket wrench, install the magnet starter switch with the 2 screws.

      Torque:
      3.6 N*m  { 37 kgf*cm, 32 in.*lbf }
    6. A006SZ0

      Connect the lead wire to terminal C with the nut.

      Torque:
      9.5 N*m  { 97 kgf*cm, 84 in.*lbf }