INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY
Note
Before installing the transmission control cable assembly, check that the park/neutral position switch and shift lever are in neutral.
Put the transmission control cable into the cabin and connect the transmission control cable with the 2 nuts.
Connect the transmission control cable support with the bolt.
Connect the transmission control cable to the bracket with a new clip.
Connect the transmission control cable to the control shaft lever with the nut.
Turn the nut of the transmission control cable 180° counterclockwise. While holding the nut in place, push in the stopper until the stopper clicks twice.
| *1 | Stopper | *2 | Nut |
Install the outer part of the transmission control cable to the shift lever retainer. Check that the spring is positioned at "A" and push in the stopper.
| *1 | Stopper | *2 | Nut |
| *3 | Shift Lever Retainer | *4 | Spring |
Tech Tips
If the stopper cannot be pushed in, slightly turn the nut clockwise and then push in the stopper again.
Push the 2 claws together at the top of the transmission control cable lock piece. While holding the 2 claws together, push the 2 lugs on the bottom of the lock piece toward each other and upward to pull out the lock piece.
| *1 | Lock Piece |
Connect the end of the cable to the shift lever assembly.
Note
Make sure that the lock piece is pulled up.
Push on the end of the cable all the way to the base of the pin.
| *1 | Lock Piece |
| *2 | Adjuster Case |
Push the lock piece into the adjuster case.
Note
Securely push in the lock piece until it locks.
INSTALL FRONT FLOOR NO. 1 HEAT INSULATOR
Install the heat insulator with the 5 nuts.
INSTALL FRONT EXHAUST PIPE ASSEMBLY
Check the free length of the compression spring.
Using a vernier caliper, measure the free length of the compression spring.
| Minimum length |
|---|
| 41.5 mm (1.63 in.) |
If the free length is less than the minimum, replace the compression spring.
Connect the front exhaust pipe to the 2 exhaust pipe supports.
Note
If any of the exhaust pipe supports are removed, be sure to install the type of exhaust pipe support shown in the illustration as there are different types of exhaust pipe supports used.
Install a new gasket to the front exhaust pipe.
Note
Be sure to install the type of gasket shown in the illustration as there are different types of gaskets used.
Install the front exhaust pipe with the 2 compression springs and 2 bolts to the exhaust manifold converter.
Note
Be sure to install the type of bolt shown in the illustration as there are different types of bolts used.
CONNECT AIR FUEL RATIO SENSOR CONNECTOR
INSTALL NO. 2 ENGINE UNDER COVER
Install the No. 2 engine under cover with the 4 clips.
INSTALL AIR CLEANER BRACKET
Install the air cleaner bracket with the 3 bolts.
INSTALL FUEL FILTER SUPPORT
Install the fuel filter support with the 4 bolts.
Attach the connector clamp to the fuel filter support.
Connect the fuel filter assembly to the fuel filter support with the 2 nuts.
Attach the 2 wire harness clamps and connector clamp, and then connect the connector to connect the engine wire to the fuel filter support.
INSTALL AIR CLEANER CASE SUB-ASSEMBLY
Install the air cleaner case with the 3 bolts.
INSTALL AIR CLEANER CAP AND HOSE
Connect the air cleaner hose.
Attach the 4 clamps to install the air cleaner cap.
Connect the No. 2 ventilation hose.
Attach the clamp and connect the mass air flow meter connector.
INSTALL NO. 1 ENGINE COVER
Attach the 4 clips to install the No. 1 engine cover.
INSTALL ENGINE ROOM SIDE COVER
Remove the clip and engine room side cover.
INSPECT SHIFT LEVER POSITION
When moving the shift lever from P to R with the ignition switch ON and the brake pedal depressed, make sure that the shift lever moves smoothly and correctly into position.
Start the engine and make sure that the vehicle moves forward after moving the shift lever from N to D and moves in reverse after moving the shift lever to R. If the operation cannot be performed as specified, inspect the park/neutral position switch assembly and check the shift lever assembly installation condition.
ADJUST SHIFT LEVER POSITION
Remove the console box assembly Click here.
Apply the parking brake and move the shift lever to N.
Disconnect the end of the transmission control cable from the shift lever.
| *1 | Stopper |
| *2 | Nut |
Pull out the stopper of the transmission control cable.
Note
Do not remove the stopper. If the stopper is removed, reinstall it to its original position.
Rotate the nut counterclockwise approximately 180° and, while holding the nut in that position, disconnect the transmission control cable from the shift lever retainer.
Note
Do not over-rotate the nut as it will come off the internal spring and the transmission control cable will not be reusable.
Push the 2 claws together at the top of the transmission control cable lock piece. While holding the 2 claws together, push the 2 lugs on the bottom of the lock piece toward each other and upward to pull out the lock piece.
Turn the nut of the transmission control cable 180° counterclockwise. While holding the nut in place, push in the stopper until the stopper clicks twice.
| *1 | Stopper | *2 | Nut |
Install the outer part of the transmission control cable to the shift lever retainer. Check that the spring is positioned at "A" and push in the stopper.
| *1 | Stopper | *2 | Nut |
| *3 | Shift Lever Retainer | *4 | Spring |
Tech Tips
If the stopper cannot be pushed in, slightly turn the nut clockwise and then push in the stopper again.
| *1 | Lock Piece |
Connect the end of the cable to the shift lever assembly.
Note
Check that the lock piece is pulled up.
Push on the end of the cable all the way to the base of the pin.
| *1 | Lock Piece |
| *2 | Adjuster Case |
Push the lock piece into the adjuster case.
Note
Securely push in the lock piece until it locks.
After adjusting the shift lever position, check the operation and function of the shift lever. If there is a problem, adjust the position again.
Install the console box Click here.
INSTALL CONSOLE BOX ASSEMBLY
Install the console box assembly Click here.