TRANSMISSION CONTROL CABLE INSTALLATION


  1. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY

    Note

    Before installing the transmission control cable assembly, check that the park/neutral position switch and shift lever are in neutral.


    1. A006UI9

      Put the transmission control cable into the cabin and connect the transmission control cable with the 2 nuts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
    2. A006TVS

      Connect the transmission control cable support with the bolt.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
    3. A006TXW

      Connect the transmission control cable to the bracket with a new clip.

    4. Connect the transmission control cable to the control shaft lever with the nut.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }
    5. Turn the nut of the transmission control cable 180° counterclockwise. While holding the nut in place, push in the stopper until the stopper clicks twice.

      A006WYRE01
      Text in Illustration
      *1 Stopper *2 Nut
    6. Install the outer part of the transmission control cable to the shift lever retainer. Check that the spring is positioned at "A" and push in the stopper.

      A006SR4E01
      Text in Illustration
      *1 Stopper *2 Nut
      *3 Shift Lever Retainer *4 Spring

      Tech Tips

      If the stopper cannot be pushed in, slightly turn the nut clockwise and then push in the stopper again.

    7. A006WYZE01

      Push the 2 claws together at the top of the transmission control cable lock piece. While holding the 2 claws together, push the 2 lugs on the bottom of the lock piece toward each other and upward to pull out the lock piece.

    8. A006X22E01
      Text in Illustration
      *1 Lock Piece

      Connect the end of the cable to the shift lever assembly.

      Note


      • Make sure that the lock piece is pulled up.

      • Push on the end of the cable all the way to the base of the pin.

    9. A006W2RE01
      Text in Illustration
      *1 Lock Piece
      *2 Adjuster Case

      Push the lock piece into the adjuster case.

      Note

      Securely push in the lock piece until it locks.

  2. INSTALL FRONT FLOOR NO. 1 HEAT INSULATOR

    A006TV7

    1. Install the heat insulator with the 5 nuts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
  3. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. Check the free length of the compression spring.


      1. A00E9UU

        Using a vernier caliper, measure the free length of the compression spring.

        Minimum length
        41.5 mm (1.63 in.)

        If the free length is less than the minimum, replace the compression spring.

    2. Connect the front exhaust pipe to the 2 exhaust pipe supports.

      Note

      If any of the exhaust pipe supports are removed, be sure to install the type of exhaust pipe support shown in the illustration as there are different types of exhaust pipe supports used.

      A00E74FE01
    3. Install a new gasket to the front exhaust pipe.

      Note

      Be sure to install the type of gasket shown in the illustration as there are different types of gaskets used.

      A00E7KIE01
    4. Install the front exhaust pipe with the 2 compression springs and 2 bolts to the exhaust manifold converter.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

      Note

      Be sure to install the type of bolt shown in the illustration as there are different types of bolts used.

      A00E9BKE01
  4. CONNECT AIR FUEL RATIO SENSOR CONNECTOR

  5. INSTALL NO. 2 ENGINE UNDER COVER


    1. A00E945

      Install the No. 2 engine under cover with the 4 clips.

  6. INSTALL AIR CLEANER BRACKET

    A006SIA

    1. Install the air cleaner bracket with the 3 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 ft.*lbf }
  7. INSTALL FUEL FILTER SUPPORT

    A006WBJ

    1. Install the fuel filter support with the 4 bolts.

      Torque:
      18 N*m  { 178 kgf*cm, 13 ft.*lbf }
    2. Attach the connector clamp to the fuel filter support.

    3. A006SGC

      Connect the fuel filter assembly to the fuel filter support with the 2 nuts.

      Torque:
      18 N*m  { 178 kgf*cm, 13 ft.*lbf }
    4. Attach the 2 wire harness clamps and connector clamp, and then connect the connector to connect the engine wire to the fuel filter support.

  8. INSTALL AIR CLEANER CASE SUB-ASSEMBLY


    1. A00OUZE

      Install the air cleaner case with the 3 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }
  9. INSTALL AIR CLEANER CAP AND HOSE


    1. Connect the air cleaner hose.

    2. A00OVRGE01

      Attach the 4 clamps to install the air cleaner cap.

    3. Connect the No. 2 ventilation hose.

    4. Attach the clamp and connect the mass air flow meter connector.

  10. INSTALL NO. 1 ENGINE COVER


    1. A003DQW

      Attach the 4 clips to install the No. 1 engine cover.

  11. INSTALL ENGINE ROOM SIDE COVER


    1. A003B3G

      Remove the clip and engine room side cover.

  12. INSPECT SHIFT LEVER POSITION


    1. When moving the shift lever from P to R with the ignition switch ON and the brake pedal depressed, make sure that the shift lever moves smoothly and correctly into position.

    2. Start the engine and make sure that the vehicle moves forward after moving the shift lever from N to D and moves in reverse after moving the shift lever to R. If the operation cannot be performed as specified, inspect the park/neutral position switch assembly and check the shift lever assembly installation condition.

  13. ADJUST SHIFT LEVER POSITION


    1. Remove the console box assembly Click here.

    2. Apply the parking brake and move the shift lever to N.

    3. A006SMAE01

      Disconnect the end of the transmission control cable from the shift lever.

    4. A006SWGE01
      Text in Illustration
      *1 Stopper
      *2 Nut

      Pull out the stopper of the transmission control cable.

      Note

      Do not remove the stopper. If the stopper is removed, reinstall it to its original position.

    5. Rotate the nut counterclockwise approximately 180° and, while holding the nut in that position, disconnect the transmission control cable from the shift lever retainer.

      Note

      Do not over-rotate the nut as it will come off the internal spring and the transmission control cable will not be reusable.

    6. A006WYZE01

      Push the 2 claws together at the top of the transmission control cable lock piece. While holding the 2 claws together, push the 2 lugs on the bottom of the lock piece toward each other and upward to pull out the lock piece.

    7. Turn the nut of the transmission control cable 180° counterclockwise. While holding the nut in place, push in the stopper until the stopper clicks twice.

      A006WYRE01
      Text in Illustration
      *1 Stopper *2 Nut
    8. Install the outer part of the transmission control cable to the shift lever retainer. Check that the spring is positioned at "A" and push in the stopper.

      A006SR4E01
      Text in Illustration
      *1 Stopper *2 Nut
      *3 Shift Lever Retainer *4 Spring

      Tech Tips

      If the stopper cannot be pushed in, slightly turn the nut clockwise and then push in the stopper again.

    9. A006X22E01
      Text in Illustration
      *1 Lock Piece

      Connect the end of the cable to the shift lever assembly.

      Note


      • Check that the lock piece is pulled up.

      • Push on the end of the cable all the way to the base of the pin.

    10. A006W2RE01
      Text in Illustration
      *1 Lock Piece
      *2 Adjuster Case

      Push the lock piece into the adjuster case.

      Note

      Securely push in the lock piece until it locks.

    11. After adjusting the shift lever position, check the operation and function of the shift lever. If there is a problem, adjust the position again.

    12. Install the console box Click here.

  14. INSTALL CONSOLE BOX ASSEMBLY


    1. Install the console box assembly Click here.