INSTALL FUEL TANK ASSEMBLY
Set the fuel tank on a transmission jack.
Lift up the transmission jack.
Note
Be careful not to cut the wiring.
Install the 2 fuel tank bands with the 4 bolts.
CONNECT FUEL HOSE
Connect the No. 1 charcoal canister outlet hose.
Connect the fuel tank vent hose as shown in the illustration.
Note
Be sure to tighten the hose clamp so that it is at the correct angle.
Connect the fuel tank to filler pipe hose as shown in the illustration.
Note
Be sure to tighten the hose clamp so that it is at the correct angle.
CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
Connect the fuel tank main tube.
| *1 | O-Ring |
| *2 | Fuel Pipe |
| *3 | Retainer |
| *4 | Nylon Tube |
Tech Tips
Push the parts together firmly until a "click" sound is heard.
Note
Before installing the tube connectors to the pipes, check if there is any damage or foreign matter in the connectors.
After the connection, check if the connectors and pipes are securely connected by trying to pull them apart.
CONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY
Push the tube connector onto the fuel pipe and install the retainer.
| *1 | O-Ring |
| *2 | Fuel Pipe |
| *3 | Retainer |
| *4 | Nylon Tube |
Note
Check if there is any damage or foreign objects on the connection part of the fuel pipe.
After connecting, check if the fuel pipe and connector are securely connected by pulling on them.
CONNECT PARKING BRAKE CABLE
Connect the parking brake cable with the 2 bolts and 2 nuts.
INSTALL NO. 1 FUEL TANK PROTECTOR
Install the No. 1 fuel tank protector with the 3 bolts.
Connect the fuel pump connector.
INSTALL TAILPIPE ASSEMBLY
При помощи штангенциркуля замерьте длину пружины сжатия в свободном состоянии.
| Минимально допустимая длина |
|---|
| 38,5 мм (1,52 дюйма) |
Если длина в свободном состоянии меньше минимально допустимой, замените пружину сжатия.
Установите новую прокладку на центральную выпускную трубу в сборе.
| *1 | Прокладка |
| *2 | Выпускная труба в сборе |
Note
При установке прокладки соблюдайте ее ориентацию.
Повторное использование прокладок запрещено.
Действуйте осторожно, чтобы не повредить прокладку.
Подсоедините 4 опоры выпускной трубы и установите выхлопную трубу.
Установите 2 пружины сжатия и заверните 2 болта.
ADD FUEL
INSTALL FUEL TANK CAP
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Note
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
INSPECT FOR FUEL LEAK
Make sure that there are no fuel leaks after performing maintenance on the fuel system.
Connect the intelligent tester to the DLC3.
Turn the engine switch on (IG) and push the intelligent tester main switch on.
Note
Do not start the engine.
Select the Active Test mode on the intelligent tester.
Tech Tips
Refer to the intelligent tester operator's manual for further details.
Check that there are no leaks from the fuel system.
Turn the engine switch off.
Disconnect the intelligent tester from the DLC3.
INSTALL REAR FLOOR SERVICE HOLE COVER
Install the rear floor service hole cover with new butyl tape.
INSTALL NO. 1 QUARTER WHEEL HOUSE GUSSET SUB-ASSEMBLY
Совместите 2 захвата с 2 установочными отверстиями косынки, установите косынку и закрепите ее 6 болтами.
INSTALL BENCH TYPE REAR SEAT CUSHION ASSEMBLY
Установите 2 задних крепления подушки сиденья на спинку сиденья.
Подсоедините 2 передних крепления, чтобы установить подушку сиденья.
Убедитесь, что подушка сиденья установлена надежно.
Note
При установке подушки сиденья следите за тем, чтобы пряжка ремня безопасности на оказалась под подушкой сиденья.