БЛОК ДВИГАТЕЛЯ УСТАНОВКА

  1. INSTALL RADIO SETTING CONDENSER

    1. Install the setting condenser with the bolt.

      A005TG3
      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  2. INSTALL IGNITION COIL ASSEMBLY

    1. Install the 4 ignition coils with the 4 bolts.

      A005U3JE01
      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      Text in Illustration
      *1 Cylinder Head Cover
      *2 Spark Plug Tube
      *3 Plug Cap

      Note

      When installing the ignition coil, do not damage the plug cap with the cylinder head cover opening or the upper edge of the spark plug tube.

    2. Connect the 4 ignition coil connectors.

      A005TOB

  3. INSTALL THERMOSTAT

    1. Установите на термостат новую прокладку.

    2. Установите термостат на впускной патрубок охлаждающей жидкости.

      A00OKDCE05

      Note

      Паровыпускной клапан должен быть установлен в пределах 10° от положения, указанного на рисунке.

  4. INSTALL WATER INLET

    1. Установите впускной патрубок охлаждающей жидкости и закрепите его 2 гайками.

      A00OLAP
      Torque:
      10 Н*м  { 102 кгс*см, 7 фунт-сила-дюймов }

  5. INSTALL WATER INLET HOSE

    1. Install the water inlet hose with the 2 clamps.

      A005RB5

  6. INSTALL WATER BY-PASS HOSE

    1. Install the water by-pass hose with the clamp.

      A005V19

  7. INSTALL NO. 1 WATER BY-PASS PIPE

    1. Install the water by-pass pipe with the 2 bolts.

      A005SSP
      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  8. CONNECT NO. 3 WATER BY-PASS HOSE

    1. Connect the No. 3 water by-pass hose to the water inlet housing.

      A00DS82

  9. INSTALL VENTILATION HOSE

    1. Install the ventilation hose to the ventilation valve.

  10. INSTALL DRIVE SHAFT BEARING BRACKET

    1. Install the drive shaft bearing bracket with the 3 bolts.

      A005U2E
      Torque:
      64 N*m  { 650 kgf*cm, 47 ft.*lbf }

  11. INSTALL EXHAUST MANIFOLD

    1. Install a new exhaust manifold gasket.

    2. for Nut Type A:

      1. Install the exhaust manifold with the 5 nuts.

        A010I2TE01
        Torque:
        21 N*m  { 214 kgf*cm, 15 ft.*lbf }
        Text in Illustration
        *A Nut Type A
        *B Nut Type B

    3. for Nut Type B:

      1. Install the exhaust manifold with 5 new nuts.

        Torque:
        26 N*m  { 265 kgf*cm, 19 ft.*lbf }

  12. INSTALL MANIFOLD STAY

    A010HS6E01

    1. Temporarily install the manifold stay with the 3 bolts.

    2. While pushing the manifold stay toward the exhaust manifold, tighten the 2 bolts labeled 1.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

    3. Tighten the bolt labeled 2.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  13. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

    1. A010IVS

      Install the heat insulator with the 3 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  14. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

    1. Apply a light coat of engine oil to a new O-ring.

      A005S94

    2. Install the O-ring to the dipstick guide.

    3. Install the dipstick guide with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    4. Install the oil dipstick.

  15. INSTALL FUEL INJECTOR ASSEMBLY

    1. Install a new injector vibration insulator to the fuel injector.

      A00OJOBE06
      Text in Illustration
      *1 O-Ring
      *2 Injector Vibration Insulator

    2. Apply a light coat of gasoline or spindle oil to the contact surfaces of the O-ring of the fuel injector.

    3. While turning the fuel injector left and right, install it to the fuel delivery pipe.

      A00ONO6

      Note

      • Do not twist the O-ring.

      • After installing the fuel injectors, check that they turn smoothly. If not, replace the O-ring with a new one.

  16. INSTALL NO. 1 DELIVERY PIPE SPACER

    1. Install the 2 No. 1 delivery pipe spacers to the cylinder head.

      A00OMYZ

      Note

      Install the No. 1 delivery pipe spacers in the correct direction.

  17. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY

    1. Install the fuel delivery pipe with the 4 fuel injector assemblies, and then temporarily install the 2 bolts.

      A00OMR1

      Note

      • Do not drop the fuel injectors when installing the fuel delivery pipe.

      • Check that the fuel injector assemblies rotate smoothly after installing the fuel delivery pipe.

    2. Tighten the 2 bolts to the specified torque.

      A00OMR1
      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    3. Install the bolt to secure the fuel delivery pipe.

      A00OJ47
      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    4. Install the wire harness bracket with the bolt.

      A00OM0R
      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  18. INSTALL FUEL TUBE SUB-ASSEMBLY

    1. Push the fuel tube sub-assembly connector onto the fuel delivery pipe until a "click" sound can be heard.

      A00OLTKE04

      Note

      • Check that there are no scratches or foreign matter around the contact surfaces of the fuel tube connector and pipe before performing this step.

      • After connecting the fuel tube, check that the fuel tube connector and pipe are securely connected by pulling on them.

      Text in Illustration
      *1 Retainer
      *2 Pipe
      *3 O-Ring

    2. Install a new No. 2 fuel pipe clamp.

      A00OIMOE07
      Text in Illustration
      *1 Claw

  19. INSTALL AIR TUBE

    1. A00OLUF

      Install the air tube with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Connect the No. 1 vacuum transmitting hose and No. 1 fuel vapor feed hose.

    3. Connect the union to connector tube hose.

    4. Connect the fuel vapor feed hose to the purge VSV.

  20. INSTALL INTAKE MANIFOLD

    1. Using an E6 "TORX" socket wrench, install the 2 stud bolts to the intake manifold.

      A00OIZJ
      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    2. Install the wire harness clamp bracket to the intake manifold with the bolt.

      Torque:
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }

    3. Install a new gasket to the intake manifold.

      A00OJG7

    4. Install the intake manifold and intake manifold stay with the 5 bolts and 2 nuts.

      A00OIIH
      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }

    5. Connect the fuel vapor feed hose, ventilation hose and vacuum transmitting hose.

      A00OIM9

    6. Attach the 5 clamps to the intake manifold.

      A00OJP8

    7. Install the wire harness clamp bracket with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  21. INSTALL THROTTLE BODY ASSEMBLY

    1. Установите на впускной коллектор новую прокладку.

    2. Установите корпус дроссельной заслонки и закрепите 2 болтами и 2 гайками.

      A00OLVB
      Torque:
      10 Н*м  { 102 кгс*см, 7 фунт-сила-дюймов }

    3. Подсоедините разъем корпуса дроссельной заслонки и 2 шланга охлаждающей жидкости.

      A00OLBN