БЛОК ДВИГАТЕЛЯ УСТАНОВКА

INSTALL ENGINE COOLANT TEMPERATURE SENSOR

1. Install a new gasket to the sensor.

   

2. Using SST, install the sensor.

   SST

   09817-33190

   Torque:

   20 N*m  { 200 kgf*cm, 14 ft.*lbf }

3. Connect the sensor connector.

INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY

1. 

   Apply adhesive to 2 or 3 threads of the oil pressure switch.

   Adhesive
   Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

   Text in Illustration

   *1

   Adhesive

   Note

   Do not let adhesive adhere to the oil hole.

2. 

   Using a 24 mm deep socket wrench, install the oil pressure switch.

   Torque:

   15 N*m  { 153 kgf*cm, 11 ft.*lbf }

   Note

   Do not start the engine for at least 1 hour after installation.

3. Connect the oil pressure switch connector.

INSTALL KNOCK SENSOR

1. Install the knock sensor with the nut so that the sensor is angled as shown in the illustration.

   

   Torque:

   20 N*m  { 204 kgf*cm, 15 ft.*lbf }

   Note

   The acceptable installation angle of the sensor is within 10° upward or downward from the horizontal position.

2. Connect the sensor connector.

INSTALL THERMOSTAT

1. Install a new gasket to the thermostat.

2. 

   Install the thermostat with the jiggle valve upward.

   Tech Tips

   The jiggle valve may be set to within 10° on either side of the prescribed position.

INSTALL WATER INLET

1. 

   Install the water inlet with the 2 nuts.

   Torque:

   9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

INSTALL IDLER PULLEY BRACKET

1. 

   Install the bracket with the 2 bolts.

   Torque:

   50 N*m  { 510 kgf*cm, 37 ft.*lbf }

INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

1. 

   Install the insulator with the 2 bolts.

   Torque:

   12 N*m  { 122 kgf*cm, 9 ft.*lbf }

INSTALL NO. 2 MANIFOLD CONVERTER INSULATOR

1. 

   Install the insulator with the 3 bolts.

   Torque:

   12 N*m  { 122 kgf*cm, 9 ft.*lbf }

INSTALL NO. 1 MANIFOLD CONVERTER INSULATOR

1. 

   Install the insulator with the 4 bolts.

   Torque:

   12 N*m  { 122 kgf*cm, 9 ft.*lbf }

INSTALL EXHAUST MANIFOLD ASSEMBLY

1. Install a new gasket onto the cylinder head.

2. Temporarily install the manifold with the 5 nuts.

3. 

   Tighten the 5 nuts in the sequence shown in the illustration.

   Torque:

   37 N*m  { 377 kgf*cm, 27 ft.*lbf }

INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

1. 

   Install the insulator with the 3 bolts and nut.

   Torque:

   12 N*m  { 122 kgf*cm, 9 ft.*lbf }

INSTALL NO. 2 MANIFOLD STAY

1. 

   Install the stay with the bolt and nut.

   Torque:

   44 N*m  { 449 kgf*cm, 32 ft.*lbf }

INSTALL MANIFOLD STAY

1. 

   Temporarily install the stay with the nut.

2. Install the bolt.

   Torque:

   44 N*m  { 449 kgf*cm, 32 ft.*lbf }

3. Tighten the nut.

   Torque:

   44 N*m  { 449 kgf*cm, 32 ft.*lbf }

INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

1. 

   Apply a light coat of engine oil to a new O-ring and install it to the guide.

2. Install the guide with the bolt.

   Torque:

   9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

INSTALL NO. 1 INTAKE MANIFOLD INSULATOR

1. Установите изолятор впускного коллектора № 1 на блок цилиндров.

   

INSTALL INTAKE MANIFOLD

1. Установите на впускной коллектор новую прокладку.

   
2. 

   Закрепите впускной коллектор 2 шпильками.

   Torque:

   9,5 Н*м  { 97 кгс*см, 84 фунт-сила-дюйма }

3. Вверните 5 болтов и заверните 2 гайки.

   

   Torque:

   30 Н*м  { 306 кгс*см, 22 фунт-сила-дюйма }

4. Присоедините зажим жгута проводов.

5. Подсоедините шланг разъема к усилителю тормозной системы.

INSTALL FUEL INJECTOR ASSEMBLY

1. 

   Apply a light coat of gasoline or spindle oil to new O-rings and install one onto each fuel injector.

   Text in Illustration

   *1

   O-Ring

2. Apply a light coat of gasoline or spindle oil to the part of the fuel delivery pipe which comes into contact with the O-ring of the fuel injector.

   

3. Apply a light coat of gasoline or spindle oil to the O-ring again and install the fuel injectors onto the fuel delivery pipe.

   Note

   Make sure that the O-ring is not cracked or jammed when installing.

4. Check that the fuel injector rotates smoothly.

   If the fuel injector does not rotate, replace the O-ring.

INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY

1. Install 4 new insulators to the cylinder head.

   

2. Install the 2 delivery pipe spacers to the cylinder head.

3. Install the fuel delivery pipe together with the 4 fuel injectors, and then temporarily install the 2 bolts.

   

   Note

   Be careful not to drop the fuel injectors when installing the fuel delivery pipe.

   Text in Illustration

   *1	O-Ring
   *2	Fuel Injector
   *3	Insulator
   *4	Fuel Delivery Pipe

4. Check that the fuel injector rotates smoothly.

   If the fuel injector does not rotate, replace the O-ring.

5. Tighten the 2 bolts.

   

   Torque:

   20 N*m  { 204 kgf*cm, 15 ft.*lbf }

6. Connect the 4 fuel injector connectors.

   

7. Connect the 2 wire harness clamps.

INSTALL IGNITION COIL ASSEMBLY

1. 

   Install the 4 ignition coils with the 4 bolts.

   Torque:

   9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

2. Connect the 4 ignition coil connectors.