REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY
Remove the nut, washer and control shaft lever.
Using a screwdriver, unstake the lock plate and remove the lock nut and lock plate.
Remove the 2 bolts and pull out the park/neutral position switch to remove it.
REMOVE OIL COOLER OUTLET TUBE UNION
Remove the union.
Remove the O-ring from the union.
REMOVE OIL COOLER INLET TUBE UNION
Remove the union.
Remove the O-ring from the union.
REMOVE SPEED SENSOR
Remove the 2 bolts and 2 speed sensors from the transaxle.
Remove the 2 O-rings from the sensors.
REMOVE NO. 1 TRANSAXLE CASE PLUG
Remove the 3 plugs from the transaxle.
Remove the 3 O-rings from the 3 plugs.
FIX AUTOMATIC TRANSAXLE ASSEMBLY
REMOVE AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY
Remove the 18 bolts.
Remove the oil pan and 2 magnets.
Remove the gasket from the oil pan.
INSPECT AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY
Remove the magnets and use them to collect any steel chips. Examine the chips and particles in the pan and on the magnet to determine what type of wear has occurred in the transaxle.
Steel (magnetic): bearing, gear and plate wear
Brass (non-magnetic): bush wear
REMOVE VALVE BODY OIL STRAINER ASSEMBLY
Remove the 3 bolts and oil strainer.
Remove the O-ring from the oil strainer.
REMOVE TRANSMISSION WIRE
Disconnect the 5 connectors from the shift solenoid valves.
Remove the bolt, lock plate and ATF temperature sensor.
| *1 | Lock Plate |
Remove the bolt and transmission wire from the transaxle.
Remove the O-ring from the transmission wire.
REMOVE TRANSMISSION VALVE BODY ASSEMBLY
Support the valve body assembly and remove the 17 bolts and valve body assembly.
REMOVE NO. 1 GOVERNOR APPLY GASKET
Remove the governor apply gasket from the transaxle.
REMOVE TRANSAXLE CASE 2ND BRAKE GASKET
Remove the 2nd brake gasket from the transaxle.
REMOVE BRAKE DRUM GASKET
Remove the brake drum gasket from the transaxle.
REMOVE CHECK BALL BODY
Remove the check ball body and spring from the transaxle.
REMOVE C-3 ACCUMULATOR PISTON
Remove the spring from the C-3 accumulator piston.
Apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the oil hole and remove the C-3 accumulator piston.
Applying compressed air may cause the piston to jump out. When removing the piston, hold it with your hand using a cloth.
Make sure not to spatter ATF when applying compressed air.
Remove the O-ring from the C-3 accumulator piston.
REMOVE C-1 ACCUMULATOR PISTON
Apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the oil hole and remove the C-1 accumulator piston and spring.
Applying compressed air may cause the piston to jump out. When removing the piston, hold it with your hand using a cloth.
Make sure not to spatter ATF when applying compressed air.
Remove the 2 O-rings from the C-1 accumulator piston.
REMOVE B-3 ACCUMULATOR PISTON
Apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the oil hole and remove the B-3 accumulator piston and 2 springs.
Applying compressed air may cause the piston to jump out. When removing the piston, hold it with your hand using a cloth.
Make sure not to spatter ATF when applying compressed air.
Remove the O-ring from the B-3 accumulator piston.
REMOVE MANUAL DETENT SPRING SUB-ASSEMBLY
Remove the 2 bolts, manual detent spring and spring cover.
REMOVE PARKING LOCK PAWL BRACKET
Remove the 2 bolts and parking lock pawl bracket.
REMOVE MANUAL VALVE LEVER SHAFT RETAINER SPRING
Using needle-nose pliers, remove the retainer spring.
REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY
Using a chisel and hammer, unstake and remove the spacer.
Using a pin punch and hammer, tap out the manual valve lever shaft spring pin.
Slowly tap out the pin so that it does not fall into the transaxle.
Remove the manual valve lever shaft and manual valve lever.
REMOVE PARKING LOCK ROD SUB-ASSEMBLY
Remove the parking lock rod from the manual valve lever.
REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL
Using a screwdriver, pry out the oil seal from the transaxle.
INSPECT INPUT SHAFT END PLAY
Secure the transaxle case with the oil pump side facing up.
Using a dial indicator, measure the input shaft end play.
| Standard end play |
|---|
| 0.26 to 1.25 mm (0.0103 to 0.0492 in.) |
REMOVE NO. 1 TRANSAXLE CASE PLUG
Remove the 2 plugs.
Remove the 2 O-rings from the 2 plugs.
REMOVE TRANSAXLE HOUSING
Remove the 18 bolts.
Tap on the circumference of the transaxle housing with a plastic-faced hammer to remove the transaxle housing from the transaxle.
The differential may be accidentally removed when the transaxle housing is removed.
REMOVE UNDERDRIVE CYLINDRICAL ROLLER BEARING
Using SST, remove the cylindrical roller bearing from the transaxle housing.
| 09514-35011 |
REMOVE UNDERDRIVE OUTPUT SHAFT OIL SEAL RING
Remove the oil seal ring from the transaxle housing.
REMOVE OIL PUMP ASSEMBLY
Remove the 7 bolts and oil pump from the transaxle.
REMOVE THRUST NEEDLE ROLLER BEARING
Remove the thrust needle roller bearing from the underdrive planetary gear.
REMOVE NO. 2 THRUST BEARING UNDERDRIVE RACE
Remove the thrust bearing underdrive race from the underdrive planetary gear.
REMOVE FRONT DIFFERENTIAL ASSEMBLY
Remove the front differential from the transaxle.
REMOVE OVERDRIVE BRAKE GASKET
Remove the 2 overdrive brake gaskets from the transaxle.
REMOVE FORWARD CLUTCH ASSEMBLY
Remove the forward clutch from the transaxle.
Remove the thrust bearing from the forward clutch.
REMOVE FORWARD MULTIPLE DISC CLUTCH DISC
Using a screwdriver, pry out the snap ring.
Remove the flange, 4 discs and 4 plates.
INSPECT FORWARD MULTIPLE DISC CLUTCH DISC
Check to see if the sliding surfaces of the discs, plates and flange are worn or burnt.
If necessary, replace them.
If the lining of a disc is peeling off or discolored, replace all the discs.
Before assembling new discs, soak them in ATF WS for at least 15 minutes.
REMOVE FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY
Place SST on the spring retainer and compress the return spring with a press.
| 09350-32014 | 09351-32070 |
Using a snap ring expander, remove the snap ring.
Remove the clutch return spring.
INSPECT FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY
Using a vernier caliper, measure the free length of the spring together with the spring seat.
| Standard free length |
|---|
| 28.23 mm (1.11 in.) |
REMOVE FORWARD CLUTCH PISTON SUB-ASSEMBLY
Place the forward clutch drum onto the oil pump.
Holding the forward clutch piston with your hand, apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the oil pump to remove the forward clutch piston.
When the piston is slanted and cannot be removed, remove it by pushing down the protruding side and applying compressed air again, or using needle-nose pliers (with the tips wrapped in tape).
REMOVE FORWARD CLUTCH PISTON O-RING
Remove the 2 O-rings.
INSPECT FORWARD CLUTCH PISTON SUB-ASSEMBLY
Shake the piston to check that the check ball is not stuck.
Check that the valve does not leak when applying low compressed air (392 kPa, 4.0 kgf/cm2, 57 psi).
REMOVE INPUT SHAFT OIL SEAL RING
REMOVE MULTIPLE DISC CLUTCH HUB
Remove the 2 thrust bearings, multiple clutch hub and bearing race from the transaxle.
INSPECT MULTIPLE DISC CLUTCH HUB
Using a caliper gauge, measure the inside diameter of the forward clutch hub bush.
| Standard inside diameter |
|---|
| 23.025 to 23.045 mm (0.9065 to 0.9073 in.) |
| Maximum inside diameter |
|---|
| 23.09 mm (0.9091 in.) |
Check the contact surface of the bush in the direct clutch shaft. If any scratch or discoloration is identified, replace the direct clutch sub-assembly with a new one.
If the inside diameter is more than the maximum, replace the multiple disc clutch hub.
REMOVE UNDERDRIVE PLANETARY GEAR ASSEMBLY
Remove the bolt and parking lock pawl shaft clamp.
Remove the parking lock pawl shaft.
Push in the parking lock pawl.
Failure to do so will cause the interference when the underdrive planetary gear is removed.
Remove the underdrive planetary gear assembly from the transaxle.
Be careful so that the underdrive planetary gear assembly does not fall out.
REMOVE CYLINDRICAL ROLLER BEARING INNER RACE
Using SST, loosen the staked part of the nut.
| 09930-00010 | 09931-00010 | 09931-00020 |
| 09387-00050 |
Clamp the underdrive planetary gear between aluminum plates in a vise.
Be careful not to damage the differential drive pinion.
Using SST, remove the lock nut.
| 09564-16020 |
Using SST, remove the cylindrical roller bearing inner race.
| 09950-00020 | |
| 09950-00030 | |
| 09950-60010 | 09951-00340 |
REMOVE UNDERDRIVE PLANETARY GEAR
Using SST and a press, remove the differential drive pinion, parking lock gear, counter driven gear with underdrive planetary ring gear and underdrive bearing.
| 09387-00050 |
Clamp the underdrive planetary gear between aluminum plates in a vise.
Using SST, remove the under drive bearing from the underdrive planetary gear.
| 09950-00020 | |
| 09950-00030 | |
| 09950-60010 | 09951-00320 |
REMOVE UNDERDRIVE PLANETARY RING GEAR
Using snap ring pliers, remove the snap ring.
Remove the underdrive planetary ring gear from the counter driven gear.
REMOVE PARKING LOCK PAWL
Remove the tension spring, parking lock pawl pin and parking lock pawl.
REMOVE UNDERDRIVE CLUTCH ASSEMBLY
Remove the underdrive clutch assembly, thrust bearing and bearing race from the transaxle.
REMOVE NO. 1 UNDERDRIVE CLUTCH DISC
Using a screwdriver, pry out the snap ring.
Remove the flange, 3 discs and 3 plates from the underdrive clutch drum.
INSPECT NO. 1 UNDERDRIVE CLUTCH DISC
Using a vernier caliper, measure the free length of the spring together with the spring seat.
| Standard free length |
|---|
| 17.14 mm (0.675 in.) |
REMOVE UNDERDRIVE CLUTCH PISTON SET
Place SST on the clutch balancer and compress the spring with a press.
| 09350-32014 | 09351-32070 |
Using a snap ring expander, remove the snap ring.
Stop the press when the spring sheet is lowered to a position 1 to 2 mm (0.0394 to 0.0787 in.) from the snap ring groove. This prevents the spring sheet from being deformed.
Do not expand the snap ring excessively.
Remove the clutch balancer and piston return spring from the underdrive clutch drum.
Install the underdrive clutch to the transaxle case.
Be careful not to damage the oil seal rings.
Holding the underdrive clutch piston with your hand, apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the transaxle case to remove the underdrive clutch piston.
Remove the underdrive clutch from the transaxle case.
INSPECT UNDERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY
Using a vernier caliper, measure the free length of the spring together with the spring seat.
| Standard free length |
|---|
| 17.14 mm (0.675 in.) |
REMOVE UNDERDRIVE CLUTCH DRUM O-RING
INSPECT UNDERDRIVE CLUTCH DRUM SUB-ASSEMBLY
Using a caliper gauge, measure the inside diameter of the underdrive clutch drum bush.
| Standard inside diameter |
|---|
| 32.56 to 32.58 mm (1.282 to 1.283 in.) |
| Maximum inside diameter |
| 32.63 mm (1.285 in.) |
If the inside diameter is more than the maximum, replace the underdrive clutch drum sub-assembly.
REMOVE UNDERDRIVE 1-WAY CLUTCH ASSEMBLY
Using a screwdriver, pry out the snap ring from the transaxle.
Remove the 1-way clutch from the transaxle.
Remove the outer race retainer from the 1-way clutch.
REMOVE NO. 2 UNDERDRIVE CLUTCH DISC
Using a screwdriver, pry out the snap ring from the transaxle.
Remove the flange, 3 discs and 3 plates from the transaxle.
INSPECT NO. 2 UNDERDRIVE CLUTCH DISC
Check to see if the sliding surfaces of the discs, plates and flange are worn or burnt.
If necessary, replace them.
If the lining of a disc is peeling off or discolored, or even if a part of the groove is damaged, replace all the discs.
Before assembling new discs, soak them in ATF WS for at least 15 minutes.
REMOVE UNDERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY
Using SST, a snap ring expander and press, remove the snap ring from the transaxle.
| 09387-00020 |
Remove the underdrive brake return spring.
INSPECT UNDERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY
Using a vernier caliper, measure the free length of the underdrive brake return spring together with the spring seat.
| Standard free length |
|---|
| 14.04 mm (0.521 in.) |
REMOVE UNDERDRIVE CLUTCH DRUM OIL SEAL RING
Remove the 2 oil seal rings from the transaxle.
REMOVE TRANSAXLE REAR COVER SUB-ASSEMBLY
Remove the 11 bolts.
Tap on the circumference of the rear cover with a plastic-faced hammer to remove the transaxle rear cover from the transaxle.
Remove the 2 outer rear clutch oil seal rings from the transaxle rear cover.
Using a T30 "TORX" socket wrench, remove the 2 screws and rear cover plate.
Using SST, remove the needle roller bearing from the transaxle rear cover.
| 09387-00041 | 09387-01010 | 09387-01030 | 09387-01040 |
REMOVE NO. 1 TRANSAXLE CASE PLUG
Remove the 2 plugs from the transaxle rear cover.
Remove the 2 O-rings from the 2 plugs.
REMOVE UNDERDRIVE BRAKE PISTON
Apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the transaxle case to remove the underdrive brake piston shown in the illustration.
Remove the 2 O-rings from the underdrive brake piston.
REMOVE BRAKE APPLY TUBE
Remove the bolt, clamp and 2 apply tubes.
Remove the brake apply tube and front clutch apply tube from the clamp.
REMOVE FRONT CLUTCH APPLY TUBE
REMOVE NO. 1 GOVERNOR APPLY GASKET
Using a screwdriver, remove the 2 governor apply gaskets.
REMOVE DIRECT CLUTCH ASSEMBLY
Remove the thrust bearing and direct clutch from the transaxle.
Remove the bearing race from the direct clutch.
REMOVE DIRECT MULTIPLE DISC CLUTCH DISC
Using a screwdriver, pry out the snap ring from the direct clutch drum.
Remove the flange, 3 discs and 3 plates from the direct clutch drum.
INSPECT DIRECT MULTIPLE DISC CLUTCH DISC
Check to see if the sliding surfaces of the discs, plates and flange are worn or burnt. If necessary, replace them.
If the lining of a disc is peeling off or discolored, or even if a part of the printed mark is defaced, replace all the discs.
Before assembling new discs, soak them in ATF WS for at least 15 minutes.
REMOVE DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY
Place SST on the clutch balancer and compress the spring with a press.
| 09387-00020 |
Using a snap ring expander, remove the snap ring from the direct clutch drum.
Stop the press when the spring sheet is lowered to a position 1 to 2 mm (0.0394 to 0.0787 in.) from the snap ring groove. This prevents the spring sheet from being deformed.
Do not expand the snap ring excessively.
Remove the clutch balancer from the direct clutch drum.
Remove the direct clutch return spring from the direct clutch drum.
Install the direct clutch drum to the transaxle rear cover.
Holding the direct clutch piston with your hand, apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the transaxle rear cover to remove the direct clutch piston.
Remove the direct clutch drum from the transaxle case.
INSPECT DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY
Using a vernier caliper, measure the free length of the spring together with the spring seat.
| Standard free length |
|---|
| 22.58 mm (0.889 in.) |
REMOVE REAR PLANETARY SUN GEAR ASSEMBLY
Remove the rear planetary sun gear from the transaxle.
Remove the thrust bearing from the rear planetary sun gear.
Remove the No. 1 thrust washer and thrust bearing from the rear planetary sun gear.
REMOVE 1-WAY CLUTCH ASSEMBLY
Remove the 1-way clutch from the transaxle.
Remove the 1-way clutch inner race from the 1-way clutch.
REMOVE 1-WAY CLUTCH OUTER SLEEVE
REMOVE 2ND BRAKE CLUTCH DISC
Using a screwdriver, remove the snap ring.
Remove the flange, 3 discs and 3 plates from the transaxle.
INSPECT 2ND BRAKE CLUTCH DISC
Check to see if the sliding surfaces of the discs, plates and flange are worn or burnt.
If necessary, replace them.
If the lining of a disc is peeling off or discolored, or even if a part of the printed number is defaced, replace all the discs.
Before assembling new discs, soak them in ATF WS for at least 15 minutes.
REMOVE 2ND BRAKE PISTON ASSEMBLY
Using a screwdriver, pry out the snap ring.
Remove the 2nd brake piston from the transaxle.
REMOVE 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY
Place SST on the return spring and compress the return spring.
| 09387-00060 |
Using a screwdriver, pry out the snap ring.
Remove the piston return spring.
INSPECT 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY
Using a vernier caliper, measure the free length of the spring together with the spring seat.
| Standard free length |
|---|
| 16.61 mm (0.654 in.) |
REMOVE 2ND BRAKE PISTON
Hold the 2nd brake piston and apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the 2nd brake cylinder to remove the 2nd brake piston.
REMOVE 2ND BRAKE PISTON O-RING
Remove the 2 O-rings from the 2nd brake piston.
REMOVE 1ST AND REVERSE BRAKE CLUTCH DISC
Remove the flange, 5 discs and 5 plates from the transaxle.
INSPECT 1ST AND REVERSE BRAKE CLUTCH DISC
Check to see if the sliding surfaces of the discs, plates and flange are worn or burnt.
If necessary, replace them.
If the lining of a disc is peeling off or discolored, or even if a part of the groove is damaged, replace all the discs.
Before assembling new discs, soak them in ATF WS for at least 15 minutes.
REMOVE REAR PLANETARY GEAR ASSEMBLY
Using a screwdriver, pry out the snap ring from the brake hub.
Remove the rear planetary gear from the transaxle.
Remove the No. 2 thrust washer from the rear planetary gear.
Remove the bearing race from the rear planetary gear.
REMOVE INPUT SUN GEAR
Remove the 2 thrust bearings, bearing race and input sun gear from the transaxle.
REMOVE FRONT PLANETARY GEAR ASSEMBLY
Using a chisel and hammer, unstake the lock washer.
Push down all claws of the washer. Otherwise SST cannot be fully pressed against the lock nut and cannot loosen the lock nut.
Using SST, remove the lock nut.
| 09387-00030 |
| 09387-00080 |
Using SST and a press, remove the front planetary gear from the counter drive gear.
| 09950-60010 | 09951-00450 |
Remove the front planetary gear from the brake hub.
REMOVE FRONT PLANETARY RING GEAR
Using a screwdriver, pry out the brake hub snap ring.
Remove the front planetary ring gear from the brake hub.
REMOVE 1ST AND REVERSE BRAKE PISTON
Using SST, a press and snap ring expander, remove the snap ring.
| 09387-00070 |
Stop the press when the spring sheet is lowered 1 to 2 mm (0.0394 to 0.0787 in.) from the snap ring groove, preventing the spring sheet from deforming.
Do not expand the snap ring excessively.
Remove the 1st and reverse brake return spring from the 1st and reverse brake piston.
Apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the transaxle to remove the 1st and reverse brake piston.
Applying compressed air may cause the piston to jump out. When removing the piston, hold it with your hand using a cloth.
Make sure not to spatter ATF when applying compressed air.
Remove the 2 O-rings from the 1st and reverse brake piston.
INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY
Using a vernier caliper, measure the free length of the 1st and reverse brake return spring together with the spring seat.
| Standard free length |
|---|
| 15.51 mm (0.611 in.) |
REMOVE COUNTER DRIVE GEAR
Using SST and a press, press out the counter drive gear from the transaxle.
| 09950-60010 | 09951-00600 |
| 09950-70010 | 09951-07100 |
As shown in the illustration, install 2 service bolts and tighten them evenly so that there is a clearance of approximately 20.0 mm (0.797 in.) between the counter drive gear and inner race.
Using SST, remove the tapered roller bearing.
| 09950-60010 | 09951-00600 | |||||
| 09950-40011 | 09951-04010 | 09952-04010 | 09953-04020 | 09954-04010 | 09955-04011 | 09958-04011 |
Using a brass bar and hammer, tap out the 2 counter drive gear bearing outer races from the transaxle.
REMOVE COUNTER DRIVE GEAR HOLE SNAP RING
Using a screwdriver, pry out the snap ring from the transaxle.
REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE
Remove the bolt, clamp and differential gear lube apply tube from the transaxle.