FRONT DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  3. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG


    1. B0073S4

      Using a moulding remover, disengage the 3 claws to remove the front door inside handle bezel plug.

  4. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)


    1. B00744M

      Using a moulding remover, disengage the 2 clips, 7 claws and 5 guides.

    2. Disconnect the connector to remove the multiplex network master switch assembly with front door armrest base panel.

  5. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)


    1. B0077F6

      Using a moulding remover, disengage the 2 clips, 7 claws and 5 guides.

    2. Disconnect the connector to remove the power window regulator switch assembly with front door armrest base panel.

  6. REMOVE DOOR TRIM COVER


    1. B0075GO

      Remove the door trim cover.

  7. REMOVE COURTESY LIGHT ASSEMBLY

    Click here

  8. REMOVE FRONT DOOR NO. 1 STIFFENER CUSHION


    1. B0075Z5

      Remove the screw and front door No. 1 stiffener cushion.

  9. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. B0077BG

      Remove the 4 screws.

    2. B0073QE

      Disengage the 9 clips and remove the front door trim board sub-assembly as shown in the illustration.

    3. Disconnect each connector.

    4. B0076Y1

      Disconnect the front door lock remote control cable assembly and front door inside locking cable assembly to remove the front door trim board sub-assembly.

  10. REMOVE NO. 1 INTERIOR ILLUMINATION LIGHT ASSEMBLY

    Click here

  11. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. B00755Y

      Remove the 7 screws and front door inside handle sub-assembly.

  12. REMOVE SEAT MEMORY SWITCH (w/ Memory)

    Click here

  13. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP

    B0073OK

    1. Disengage the 9 claws and remove the front door inner glass weatherstrip as shown in the illustration.

  14. REMOVE DOOR SIDE AIRBAG SENSOR

    Click here

  15. REMOVE OUTER MIRROR CONTROL ECU ASSEMBLY (w/ Memory)

    Click here

  16. REMOVE OUTER MIRROR INSTALL HOLE COVER

    Click here

  17. REMOVE OUTER MIRROR PROTECTOR

    Click here

  18. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY

    Click here

  19. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH


    1. B00767D

      Disengage the 2 clips to remove the front door lower frame bracket garnish.

  20. REMOVE FRONT DOOR TRIM BRACKET


    1. B007597

      Remove the 2 screws and front door trim bracket.

  21. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

    Click here

  22. REMOVE FRONT DOOR SERVICE HOLE COVER


    1. B0072NV

      Remove the front door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the front door panel.

  23. REMOVE FRONT DOOR UPPER WINDOW STOP


    1. for Front Side:


      1. B007528

        Remove the bolt and front door upper window stop.

    2. for Rear Side:


      1. B0072V5

        Remove the bolt and front door upper window stop.

  24. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY


    1. Connect the cable to the negative (-) battery terminal.

    2. for Driver Side:


      1. Connect the multiplex network master switch assembly and move the front door glass sub-assembly so that the door glass nuts can be seen.

    3. for Front Passenger Side:


      1. Connect the power window regulator switch assembly and move the front door glass sub-assembly so that the door glass nuts can be seen.

    4. Disconnect the cable from the negative (-) battery terminal.

    5. for Driver Side:


      1. Disconnect the multiplex network master switch assembly.

    6. for Front Passenger Side:


      1. Disconnect the power window regulator switch assembly.

    7. B00742Y

      Remove the 3 nuts.

      Note

      After the nuts are removed, do not allow the front door glass sub-assembly to fall.

    8. B0077V2N01

      Remove the front door glass sub-assembly as indicated by the arrows, in the order shown in the illustration.

      Note

      Do not damage the front door glass sub-assembly.

  25. REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY


    1. B00768R

      Disconnect the connector.

    2. B0077UL

      Loosen the 2 nuts and remove the 2 window regulator shims.

    3. B007807

      Remove the 7 nuts and front door window regulator assembly.

  26. REMOVE FRONT DOOR GLASS RUN


    1. B0075JD

      Disengage the guide and remove the front door glass run.

  27. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY


    1. B0076YO

      Disengage the 2 claws.

    2. Using a screwdriver, disconnect the connector.

    3. B0077VQ

      Disengage the 2 claws and move the lever as shown in the illustration.

    4. B0075S0

      Remove the front door outside handle assembly as shown in the illustration.

  28. REMOVE FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side)


    1. B0075OO

      Remove the hole plug.

    2. B0074MU

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door lock cylinder assembly.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  29. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)


    1. B00741M

      Remove the hole plug.

    2. B0072Z5

      Using a T30 "TORX" socket wrench, loosen the screw.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

    3. Disengage the 2 guides and claw to remove the front door outside handle cover.

  30. REMOVE FRONT DOOR OUTSIDE HANDLE PAD


    1. B0077JU

      Disengage the 3 claws to remove the front door outside handle pad.

  31. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD


    1. B0076OU

      Disengage the claw.

    2. B0074LU

      Disengage the 3 guides to remove the front door rear outside handle pad as shown in the illustration.

  32. REMOVE FRONT DOOR LOCK WITH MOTOR ASSEMBLY


    1. B00763EC01
      *1 Front Door Lock Open Rod

      Disconnect the connector.

    2. Using a T30 "TORX" socket wrench, remove the 3 screws.

    3. Slide the front door lock with motor assembly downward to disconnect the front door lock open rod and remove the front door lock with motor assembly and cables as a unit.

    4. When reusing the front door lock with motor assembly:


      1. B0076CB

        Remove the door lock wire harness seal from the front door lock with motor assembly.

  33. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. B0072T5

      Disengage the 3 clamps.

    2. B0073DGC01
      *A Inside
      *B Outside

      Using a T30 "TORX" socket wrench, loosen the screw.

    3. Slide the front door outside handle frame sub-assembly to disengage the claw and remove the front door outside handle frame sub-assembly.

  34. REMOVE FRONT DOOR LOCK OPEN ROD

    B0076YGN01

    1. Remove the front door lock open rod as indicated by the arrows, in the order shown in the illustration.

  35. REMOVE DOOR GLASS FEMALE STABILIZER


    1. B0077BN

      Remove the bolt.

    2. Disengage the 2 guides to remove the door glass female stabilizer.

  36. REMOVE FRONT DOOR DIVISION BAR SEAL


    1. B0077AO

      Using a clip remover, disengage the 2 clips.

    2. Disengage the claw to remove the front door division bar seal.

  37. REMOVE FRONT DOOR VENT SEAL


    1. B007395

      Remove the front door vent seal.

  38. REMOVE FRONT DOOR CHECK ASSEMBLY


    1. B0075LVC01
      B0073AQ Nut
      B0077IM Bolt

      Remove the 2 nuts, bolt and front door check assembly.

  39. REMOVE FRONT DOOR WEATHERSTRIP


    1. B00749I

      Using a clip remover, disengage the 20 clips and remove the front door weatherstrip.

  40. REMOVE FRONT DOOR NO. 2 WEATHERSTRIP


    1. B0077ZC

      Using a clip remover, disengage the 8 clips and remove the front door No. 2 weatherstrip.

  41. REMOVE FRONT DOOR PANEL CUSHION

    B0074BV

    1. Disengage the claw and remove the front door panel cushion.

  42. REMOVE FRONT DOOR FRONT LOWER FRAME UPPER COVER

    Click here

  43. REMOVE FRONT DOOR BELT MOULDING

    Click here