DESCRIPTION
Signals are input into the position control ECU and switch assembly (driver seat) or position control ECU and switch assembly (front passenger seat). The built-in ECU manages the signals received from the position control ECU and switch assembly (driver seat) or position control ECU and switch assembly (front passenger seat), and operates each motor. If the position control ECU and switch assembly (driver seat) or position control ECU and switch assembly (front passenger seat) receives more than 2 motor operation signals, the motor is stopped. Manual operation is restarted after the position control ECU and switch assembly (driver seat) or position control ECU and switch assembly (front passenger seat) receives 1 signal only.
WIRING DIAGRAM
for Driver Seat
| *a | Lumbar Support Adjuster Assembly LH |
| *b | Position Control ECU and Switch Assembly LH |
| *c | Front Lumbar Power Seat Switch |
for Front Passenger Seat
CAUTION / NOTICE / HINT
Note
Inspect the fuses for circuits related to this system before performing the following procedure.
PROCEDURE
CHECK FRONT POWER SEAT OPERATION
Check that each function of the power seat operates normally by using the position control ECU and switch assembly (driver seat) or position control ECU and switch assembly (front passenger seat).
| Result | ||||||
|---|---|---|---|---|---|---|
|
| B |
|
CHECK FRONT POWER SEAT OPERATION Click here |
| A |
|
CHECK FRONT POWER SEAT OPERATION
Check that each function of the power seat operates normally by using the position control ECU and switch assembly (driver seat).
| Result | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|
|
| B |
|
GO TO OTHER DIAGNOSTIC PROCEDURE (Front Power Seat does not Operate with Front Power Seat Switch) Click here |
| C |
|
CHECK HARNESS AND CONNECTOR (POSITION CONTROL ECU AND SWITCH ASSEMBLY (DRIVER SEAT) - BATTERY) Click here |
| D |
|
INSPECT FRONT LUMBAR POWER SEAT SWITCH Click here |
| A |
|
READ VALUE USING GTS (POWER SEAT SWITCH)
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Driver Seat / Data List.
Read the Data List according to the display on the GTS.
| Tester Display | Measurement Item | Range | Normal Condition | Diagnostic Note |
|---|---|---|---|---|
| Reclining Rear | Reclining switch signal (Rearward) | ON or OFF | ON: Reclining switch (Rearward) on OFF: Reclining switch (Rearward) off |
- |
| Reclining Front | Reclining switch signal (Forward) | ON or OFF | ON: Reclining switch (Forward) on OFF: Reclining switch (Forward) off |
- |
| Front Vertical Down | Front vertical switch signal (Downward) | ON or OFF | ON: Front vertical switch (Downward) on OFF: Front vertical switch (Downward) off |
- |
| Front Vertical Up | Front vertical switch signal (Upward) | ON or OFF | ON: Front vertical switch (Upward) on OFF: Front vertical switch (Upward) off |
- |
| Lifter Switch Down | Lifter switch signal (Downward) | ON or OFF | ON: Lifter switch (Downward) on OFF: Lifter switch (Downward) off |
- |
| Lifter Switch Up | Lifter switch signal (Upward) | ON or OFF | ON: Lifter switch (Upward) on OFF: Lifter switch (Upward) off |
- |
| Slide Rear | Slide switch signal (Rearward) | ON or OFF | ON: Slide switch (Rearward) on OFF: Slide switch (Rearward) off |
- |
| Slide Front | Slide switch signal (Forward) | ON or OFF | ON: Slide switch (Forward) on OFF: Slide switch (Forward) off |
- |
| Tester Display |
|---|
| Reclining Rear |
| Reclining Front |
| Front Vertical Down |
| Front Vertical Up |
| Lifter Switch Down |
| Lifter Switch Up |
| Slide Rear |
| Slide Front |
| OK |
|---|
| ON or OFF is displayed on the GTS according to the table above. |
| Result | |||
|---|---|---|---|
|
| NG |
|
REPLACE POSITION CONTROL ECU AND SWITCH ASSEMBLY (DRIVER SEAT) Click here |
| OK |
|
PERFORM ACTIVE TEST USING GTS (POWER SEAT MOTOR)
Enter the following menus: Body Electrical / Driver Seat / Active Test.
Perform the Active Test according to the display on the GTS.
| Tester Display | Measurement Item | Control Range | Diagnostic Note |
|---|---|---|---|
| Seat Reclining | Seat reclining operation | OFF/Rear/Front | - |
| Front Vertical Operation | Seat front vertical operation | OFF/Down/Up | - |
| Lifter Operation | Seat lifter operation | OFF/Down/Up | - |
| Seat Slide Operation | Seat slide operation | OFF/Rear/Front | - |
| Tester Display |
|---|
| Seat Reclining |
| Tester Display |
|---|
| Front Vertical Operation |
| Tester Display |
|---|
| Lifter Operation |
| Tester Display |
|---|
| Seat Slide Operation |
| Result | ||||||||
|---|---|---|---|---|---|---|---|---|
|
| A |
|
REPLACE POSITION CONTROL ECU AND SWITCH ASSEMBLY (DRIVER SEAT) Click here |
| C |
|
INSPECT FRONT SEATBACK FRAME SUB-ASSEMBLY (DRIVER SEAT) Click here |
| B |
|
INSPECT FRONT SEAT ADJUSTER ASSEMBLY (DRIVER SEAT)
Tech Tips
Check the motor operation of applicable function.
Remove the front seat adjuster assembly (driver seat).
Inspect the front seat adjuster assembly (driver seat) (slide motor, front vertical motor or lifter motor).
| Result | |||
|---|---|---|---|
|
| OK |
|
GO TO STEP 7 Click here |
| NG |
|
REPLACE FRONT SEAT ADJUSTER ASSEMBLY (DRIVER SEAT) Click here |
INSPECT FRONT SEATBACK FRAME SUB-ASSEMBLY (DRIVER SEAT)
Remove the front seatback frame sub-assembly (driver seat).
Inspect the front seatback frame sub-assembly (driver seat) (reclining motor).
| Result | |||
|---|---|---|---|
|
| NG |
|
REPLACE FRONT SEATBACK FRAME SUB-ASSEMBLY (DRIVER SEAT) Click here |
| OK |
|
CHECK HARNESS AND CONNECTOR (POSITION CONTROL ECU AND SWITCH ASSEMBLY (DRIVER SEAT) - POWER SEAT MOTOR)
Disconnect the b4*1 or a4*2 position control ECU and switch assembly (driver seat) connector.
*1: for LHD
*2: for RHD
Measure the resistance according to the value(s) in the table below.
Tech Tips
Check the wire harness and connector between the position control ECU and switch assembly (driver seat) and applicable motor.
| Standard Resistance | |||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
|||||||||||||||||||||||||||||||||||||||||||||||||||
|
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE POSITION CONTROL ECU AND SWITCH ASSEMBLY (DRIVER SEAT) Click here |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
CHECK HARNESS AND CONNECTOR (POSITION CONTROL ECU AND SWITCH ASSEMBLY (DRIVER SEAT) - BATTERY)
Disconnect the b5*1 or a5*2 position control ECU and switch assembly (driver seat) connector.
*1: for LHD
*2: for RHD
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | ||||||
|---|---|---|---|---|---|---|
|
||||||
|
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE POSITION CONTROL ECU AND SWITCH ASSEMBLY (DRIVER SEAT) Click here |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
INSPECT FRONT LUMBAR POWER SEAT SWITCH
Remove the front lumbar power seat switch.
Inspect the front lumbar power seat switch.
| Result | |||
|---|---|---|---|
|
| NG |
|
REPLACE FRONT LUMBAR POWER SEAT SWITCH Click here |
| OK |
|
INSPECT LUMBAR SUPPORT ADJUSTER ASSEMBLY (DRIVER SEAT)
Remove the lumbar support adjuster assembly (driver seat).
Inspect the lumbar support adjuster assembly (driver seat).
| Result | |||
|---|---|---|---|
|
| NG |
|
REPLACE LUMBAR SUPPORT ADJUSTER ASSEMBLY (DRIVER SEAT) Click here |
| OK |
|
CHECK HARNESS AND CONNECTOR (POSITION CONTROL ECU AND SWITCH ASSEMBLY (DRIVER SEAT) - FRONT LUMBAR POWER SEAT SWITCH)
Disconnect the b4*1 or a4*2 position control ECU and switch assembly (driver seat) connector.
*1: for LHD
*2: for RHD
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
|||||||||||||||
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
CHECK HARNESS AND CONNECTOR (FRONT LUMBAR POWER SEAT SWITCH - LUMBAR SUPPORT ADJUSTER ASSEMBLY (DRIVER SEAT))
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
|||||||||||||||
|
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE POSITION CONTROL ECU AND SWITCH ASSEMBLY (DRIVER SEAT) Click here |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
CHECK FRONT POWER SEAT OPERATION
Check that each function of the power seat operates normally by using the position control ECU and switch assembly (front passenger seat).
| Result | ||||||||
|---|---|---|---|---|---|---|---|---|
|
| B |
|
GO TO OTHER DIAGNOSTIC PROCEDURE (Front Power Seat does not Operate with Front Power Seat Switch) Click here |
| C |
|
CHECK HARNESS AND CONNECTOR (POSITION CONTROL ECU AND SWITCH ASSEMBLY (FRONT PASSENGER SEAT) - BATTERY) Click here |
| A |
|
READ VALUE USING GTS (POWER SEAT SWITCH)
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Passenger Seat / Data List.
Read the Data List according to the display on the GTS.
| Tester Display | Measurement Item | Range | Normal Condition | Diagnostic Note |
|---|---|---|---|---|
| Reclining Rear | Reclining switch signal (Rearward) | ON or OFF | ON: Reclining switch (Rearward) on OFF: Reclining switch (Rearward) off |
- |
| Reclining Front | Reclining switch signal (Forward) | ON or OFF | ON: Reclining switch (Forward) on OFF: Reclining switch (Forward) off |
- |
| Front Vertical Down | Front vertical switch signal (Downward) | ON or OFF | ON: Front vertical switch (Downward) on OFF: Front vertical switch (Downward) off |
- |
| Front Vertical Up | Front vertical switch signal (Upward) | ON or OFF | ON: Front vertical switch (Upward) on OFF: Front vertical switch (Upward) off |
- |
| Lifter Switch Down | Lifter switch signal (Downward) | ON or OFF | ON: Lifter switch (Downward) on OFF: Lifter switch (Downward) off |
- |
| Lifter Switch Up | Lifter switch signal (Upward) | ON or OFF | ON: Lifter switch (Upward) on OFF: Lifter switch (Upward) off |
- |
| Slide Rear | Slide switch signal (Rearward) | ON or OFF | ON: Slide switch (Rearward) on OFF: Slide switch (Rearward) off |
- |
| Slide Front | Slide switch signal (Forward) | ON or OFF | ON: Slide switch (Forward) on OFF: Slide switch (Forward) off |
- |
| Tester Display |
|---|
| Reclining Rear |
| Reclining Front |
| Front Vertical Down |
| Front Vertical Up |
| Lifter Switch Down |
| Lifter Switch Up |
| Slide Rear |
| Slide Front |
| OK |
|---|
| ON or OFF is displayed on the GTS according to the table above. |
| Result | |||
|---|---|---|---|
|
| NG |
|
REPLACE POSITION CONTROL ECU AND SWITCH ASSEMBLY (FRONT PASSENGER SEAT) Click here |
| OK |
|
PERFORM ACTIVE TEST USING GTS (POWER SEAT MOTOR)
Enter the following menus: Body Electrical / Passenger Seat / Active Test.
Perform the Active Test according to the display on the GTS.
| Tester Display | Measurement Item | Control Range | Diagnostic Note |
|---|---|---|---|
| Seat Reclining | Seat reclining operation | OFF/Rear/Front | - |
| Front Vertical Operation | Seat front vertical operation | OFF/Down/Up | - |
| Lifter Operation | Seat lifter operation | OFF/Down/Up | - |
| Seat Slide Operation | Seat slide operation | OFF/Rear/Front | - |
| Tester Display |
|---|
| Seat Reclining |
| Tester Display |
|---|
| Front Vertical Operation |
| Tester Display |
|---|
| Lifter Operation |
| Tester Display |
|---|
| Seat Slide Operation |
| Result | ||||||||
|---|---|---|---|---|---|---|---|---|
|
| A |
|
REPLACE POSITION CONTROL ECU AND SWITCH ASSEMBLY (FRONT PASSENGER SEAT) Click here |
| C |
|
INSPECT FRONT SEATBACK FRAME SUB-ASSEMBLY (FRONT PASSENGER SEAT) Click here |
| B |
|
INSPECT FRONT SEAT ADJUSTER ASSEMBLY (FRONT PASSENGER SEAT)
Tech Tips
Check the motor operation of applicable function.
Remove the front seat adjuster assembly (front passenger seat).
Inspect the front seat adjuster assembly (driver seat) (slide motor, front vertical motor or lifter motor).
| Result | |||
|---|---|---|---|
|
| OK |
|
GO TO STEP 18 Click here |
| NG |
|
REPLACE FRONT SEAT ADJUSTER ASSEMBLY (FRONT PASSENGER SEAT) Click here |
INSPECT FRONT SEATBACK FRAME SUB-ASSEMBLY (FRONT PASSENGER SEAT)
Remove the front seatback frame sub-assembly (front passenger seat).
Inspect the front seatback frame sub-assembly (front passenger seat) (reclining motor).
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
CHECK HARNESS AND CONNECTOR (POSITION CONTROL ECU AND SWITCH ASSEMBLY (FRONT PASSENGER SEAT) - POWER SEAT MOTOR)
Disconnect the a4*1 or b4*2 position control ECU and switch assembly (front passenger seat) connector.
*1: for LHD
*2: for RHD
Measure the resistance according to the value(s) in the table below.
Tech Tips
Check the wire harness and connector between the position control ECU and switch assembly (front passenger seat) and applicable motor.
| Standard Resistance | |||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
|||||||||||||||||||||||||||||||||||||||||||||||||||
|
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE POSITION CONTROL ECU AND SWITCH ASSEMBLY (FRONT PASSENGER SEAT) Click here |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
CHECK HARNESS AND CONNECTOR (POSITION CONTROL ECU AND SWITCH ASSEMBLY (FRONT PASSENGER SEAT) - BATTERY)
Disconnect the a5*1 or b5*2 position control ECU and switch assembly (front passenger seat) connector.
*1: for LHD
*2: for RHD
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | ||||||
|---|---|---|---|---|---|---|
|
||||||
|
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE POSITION CONTROL ECU AND SWITCH ASSEMBLY (FRONT PASSENGER SEAT) Click here |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |