VALVE BODY ASSEMBLY(for 2GR) REMOVAL

PROCEDURE


  1. REMOVE FRONT SUSPENSION MEMBER BRACE

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  2. REMOVE NO. 2 ENGINE UNDER COVER (w/ No. 2 Engine Under Cover)

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  3. DRAIN AUTOMATIC TRANSMISSION FLUID

    B0075JA

    1. Remove the drain plug and gasket, and drain the ATF.

    2. Install a new gasket and the drain plug.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  4. REMOVE NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY


    1. B0077ATC01
      *a Nut

      Remove the 4 bolts, 2 nuts and No. 1 exhaust pipe support bracket sub-assembly.

      Tech Tips

      When removing the exhaust pipe bolts, hold the nuts while loosening the bolts.

  5. REMOVE AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY


    1. B0076AH

      Remove the 9 bolts, automatic transmission oil pan sub-assembly and automatic transmission oil pan gasket.

      Note

      Some fluid will remain in the automatic transmission oil pan sub-assembly. Remove all of the bolts, and carefully remove the automatic transmission oil pan sub-assembly.

    2. Remove the 3 transmission oil cleaner magnets from the automatic transmission oil pan sub-assembly.

    3. B00780M

      Examine the particles in the automatic transmission oil pan sub-assembly.


      1. Use the removed transmission oil cleaner magnets to collect any steel chips.

        Examine the chips and particles in the automatic transmission oil pan sub-assembly and on the transmission oil cleaner magnets to determine what type of wear might be found in the automatic transmission assembly.

        Result
        Steel (magnetic):
        Bearing, gear and clutch plate wear
        Brass (non-magnetic):
        Bushing wear

  6. REMOVE VALVE BODY OIL STRAINER ASSEMBLY


    1. B0073TB

      Remove the 4 bolts and valve body oil strainer assembly from the transmission valve body assembly.

      Note

      Be careful as some fluid will come out of the valve body oil strainer assembly.

    2. B0075S9C03
      *1 O-ring

      Remove the O-ring from the valve body oil strainer assembly.

  7. REMOVE TRANSMISSION VALVE BODY ASSEMBLY

    B0075S7C03
    *1 Lock Plate
    *a ATF Temperature Sensor
    *b Oil Pressure Switch

    1. Remove the bolt and lock plate, and disconnect the ATF temperature sensor.

    2. Disconnect the oil pressure switch connector.

    3. Disconnect the 9 shift solenoid valve connectors.

    4. B00737JC01
      *1 Detent Spring Cover
      *2 Detent Spring

      Remove the bolt, detent spring cover and detent spring.

    5. B00776D

      Remove the 17 bolts and transmission valve body assembly.

    6. B0076QPC02
      *1 Manual Valve Connecting Rod
      *2 Manual Valve Lever Sub-assembly

      Disconnect the manual valve connecting rod from the manual valve lever sub-assembly.

    7. B0072VPC01
      *1 Check Ball Body
      *2 Spring

      Remove the check ball body and spring.