STARTER(w/ Stop And Start System) DISASSEMBLY

PROCEDURE


  1. REMOVE WIRE HARNESS


    1. A01R445C04
      *1 Wire Harness
      *a Nut
      *b Noise Filter Harness

      Remove the 2 nuts and wire harness from the starter assembly.

    2. Disconnect the noise filter harness from the repair service starter kit.

  2. REMOVE HARNESS


    1. A01R5E1

      Disconnect the 2 harness connectors to remove the harness.

  3. REMOVE STARTER INRUSH CURRENT REDUCTION RELAY


    1. A01R6O9

      Remove the nut and disconnect the lead wire from terminal M.

    2. Remove the 2 bolts and starter inrush current reduction relay from the starter drive housing assembly.

  4. REMOVE REPAIR SERVICE STARTER KIT


    1. A01R4G6

      While holding the repair service starter kit to the starter drive housing assembly, remove the 2 nuts.

    2. A01R5PJC03
      *1 Pinion Drive Lever
      *a Hook
      *b Plunger

      While lifting the rear of the magnet switch, remove the hook of the plunger from the pinion drive lever, then remove the repair service starter kit.

      Note

      Do not drop the plunger when removing the repair service starter kit.

  5. REMOVE STARTER YOKE ASSEMBLY


    1. A01R5T4

      Using a T25 "TORX" socket wrench, remove the 2 through bolts.

    2. A01R6QSC02
      *1 Starter Yoke Assembly
      *2 Starter Commutator End Frame Assembly
      *3 Starter Drive Housing Assembly

      Pull out the starter yoke assembly together with the starter commutator end frame assembly from the starter drive housing assembly.

  6. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY


    1. A01R4PZC04
      *1 Starter Yoke Assembly
      *a Starter Commutator End Frame Assembly
      *b Lead Wire

      Remove the 2 screws.

    2. While holding down the lead wire, remove the starter commutator end frame assembly from the starter yoke assembly.

  7. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A01R5VPC06
      *a Brush Spring
      *b Brush

      Using a screwdriver, hold the brush spring back and disconnect the 4 brushes.

    2. Remove the starter brush holder assembly from the starter armature assembly.

  8. REMOVE STARTER ARMATURE ASSEMBLY


    1. A01R5XPC01
      *1 Starter Yoke Assembly
      *2 Starter Armature Assembly

      Remove the starter armature assembly from the starter yoke assembly.

  9. REMOVE STARTER ARMATURE PLATE


    1. A01R3RZC04
      *1 Starter Yoke Assembly
      *2 Starter Drive Housing Assembly
      *a Starter Armature Plate

      Remove the starter armature plate from the starter drive housing assembly or starter yoke assembly.

  10. REMOVE PLANETARY GEAR


    1. A01R61W

      Remove the 3 planetary gears from the starter center bearing clutch sub-assembly.

  11. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. A01R5X7C03
      *1 Starter Center Bearing Clutch Sub-assembly
      *2 Starter Drive Housing Assembly
      *3 Pinion Drive Lever
      *a Rubber Seal

      Remove the starter center bearing clutch sub-assembly together with the pinion drive lever and rubber seal from the starter drive housing assembly.

    2. Remove the pinion drive lever and rubber seal from the starter center bearing clutch sub-assembly.