RADIATOR REMOVAL

PROCEDURE


  1. REMOVE ENGINE ROOM SIDE COVER

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  2. REMOVE COOL AIR INTAKE DUCT SEAL

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  3. REMOVE V-BANK COVER SUB-ASSEMBLY

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  4. REMOVE INLET NO. 1 AIR CLEANER

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  5. REMOVE AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE

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  6. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

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  7. DRAIN ENGINE COOLANT

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  8. REMOVE HOOD LOCK RELEASE LEVER PROTECTOR

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  9. REMOVE HOOD LOCK ASSEMBLY

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  10. DISCONNECT HOOD LOCK CONTROL CABLE ASSEMBLY


    1. B0077JTC01
      *A for RHD
      *B for LHD

      Disengage the clamp to disconnect the hood lock control cable assembly from the upper radiator support.

  11. REMOVE NO. 1 RADIATOR HOSE


    1. B0077LJ

      Slide the 2 clips and remove the No. 1 radiator hose from the radiator assembly and water inlet.

  12. DISCONNECT ENGINE ROOM MAIN WIRE


    1. B0077H7

      Disconnect the cooling fan ECU connector.

    2. Disengage the 7 clamps to disconnect the engine room main wire from the upper radiator support.

  13. REMOVE RADIATOR RESERVE TANK ASSEMBLY


    1. B0076ACC01
      *1 Radiator Reserve Tank Hose
      *2 Outlet Radiator Reserve Tank Hose

      Slide the clip and disconnect the radiator reserve tank hose from the radiator assembly.

    2. Disengage the clamp to disconnect the radiator reserve tank hose from the fan shroud assembly.

    3. Slide the clip and disconnect the outlet radiator reserve tank hose from the radiator pipe.

    4. Disengage the clamp to disconnect the outlet radiator reserve tank hose from the fan shroud assembly.

    5. Disengage the 2 claws and remove the radiator reserve tank assembly from the fan shroud assembly.

  14. REMOVE NO. 2 RADIATOR HOSE SUB-ASSEMBLY


    1. B0072WP

      Disengage the clamp to disconnect the No. 2 radiator hose sub-assembly from the radiator hose clamp.

    2. Remove the radiator hose clamp from the fan shroud assembly.

    3. Slide the 2 clips and remove the No. 2 radiator hose sub-assembly from the radiator assembly and water inlet with thermostat sub-assembly.

  15. DISCONNECT INLET NO. 1 OIL COOLER HOSE (w/ Transmission Oil Cooler)


    1. B00738I

      Slide the clip and disconnect the inlet No. 1 oil cooler hose from the radiator assembly.

  16. DISCONNECT OUTLET NO. 2 OIL COOLER HOSE (w/ Transmission Oil Cooler)


    1. B0077US

      Disengage the clamp to disconnect the outlet No. 1 oil cooler hose from the flexible hose clamp.

    2. Remove the flexible hose clamp from the radiator assembly.

    3. Slide the clip and disconnect the outlet No. 1 oil cooler hose from the radiator assembly.

  17. REMOVE UPPER RADIATOR SUPPORT

    B0073W4

    1. Disconnect the 2 horn connectors and smog ventilation sensor connector.

    2. B0074KY

      Disengage the 5 clamps to disconnect the wire harness from the upper radiator support.

    3. B0073M9

      Remove the 5 bolts and upper radiator support.

  18. SEPARATE COOLER CONDENSER ASSEMBLY


    1. B0074QI

      Disengage the 2 claws.

    2. Disengage the 2 guides to separate the cooler condenser assembly from the radiator assembly.

      Note

      Do not damage the cooler condenser assembly or radiator assembly when separating the cooler condenser assembly.

  19. REMOVE ENGINE ROOM ECU OUTLET DUCT

    B0073GD

    1. Remove the engine room ECU outlet duct from the fan shroud assembly.

  20. REMOVE RADIATOR ASSEMBLY


    1. Remove the radiator assembly with the fan shroud assembly from the vehicle body.

      Note

      Do not apply excessive force to the cooler condenser assembly or pipe when removing the radiator assembly.

    2. B0076VO

      Disengage the 3 claws.

    3. Disengage the 3 guides to remove the fan shroud assembly from the radiator assembly.

      Note

      Do not damage the radiator assembly when removing the fan shroud assembly.

  21. REMOVE RADIATOR SUPPORT CUSHION


    1. Remove the 2 radiator support cushions from the radiator assembly.

  22. REMOVE LOWER RADIATOR SUPPORT


    1. Remove the 2 lower radiator supports from the radiator assembly.