RADIATOR INSTALLATION

PROCEDURE

1. INSTALL LOWER RADIATOR SUPPORT

   
   

   1. Install the 2 lower radiator supports to the radiator assembly.

2. INSTALL RADIATOR SUPPORT CUSHION

   
   

   1. Install the 2 radiator support cushions to the radiator assembly.

3. INSTALL RADIATOR ASSEMBLY

   
   

   1. Engage the 3 guides.

   2. Engage the 3 claws and install the fan shroud assembly to the radiator assembly.

      Note

      Do not damage the radiator assembly when installing the fan shroud assembly.

   3. Install the radiator assembly with the fan assembly to the vehicle.

      Note

      Do not apply excessive force to the cooler condenser assembly or pipe when installing the radiator assembly.

4. INSTALL ENGINE ROOM ECU OUTLET DUCT

   
   

   1. Install the engine room ECU outlet duct to the fan shroud assembly.

5. CONNECT COOLER CONDENSER ASSEMBLY

   
   

   1. Engage the 2 guides.

   2. Engage the 2 claws and connect the cooler condenser assembly to the radiator assembly.

      Note

      Do not damage the cooler condenser assembly or radiator assembly when installing the cooler condenser assembly.

6. INSTALL UPPER RADIATOR SUPPORT

   
   

   1. Install the upper radiator support with the 5 bolts.

      Torque:

      15 N*m  { 153 kgf*cm, 11 ft.*lbf }

   2. Engage the 5 clamps.

   3. Connect the 2 horn connectors and smog ventilation sensor connector.

7. CONNECT ENGINE ROOM MAIN WIRE

   
   

   1. Connect the cooling fan ECU connector.

   2. Engage the 5 clamps and connect the engine room main wire from the upper radiator support.

8. CONNECT NO. 2 RADIATOR HOSE

   
   

   1. Connect the No. 2 radiator hose to the radiator assembly and slide the clip to secure it.

9. INSTALL NO. 1 RADIATOR HOSE

   
   

   1. Install the No. 1 radiator hose to the radiator assembly and water inlet and slide the 2 clips to secure it.

10. INSTALL RADIATOR RESERVE TANK ASSEMBLY

    
    

    1. Engage the 2 claws and install the radiator reserve tank assembly to the fan shroud assembly.

    2. Engage the clamp and connect wire harness to the radiator reserve tank assembly.

    3. Connect the radiator reserve tank hose to the water inlet and slide the clip to secure it.

11. INSTALL HOOD LOCK ASSEMBLY

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12. CONNECT HOOD LOCK CONTROL CABLE ASSEMBLY

    
    

    1. Engage the clamp and connect the hood lock control cable assembly to the upper radiator support.

13. INSTALL HOOD LOCK RELEASE LEVER PROTECTOR

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14. INSTALL INLET NO. 1 AIR CLEANER

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15. ADD ENGINE COOLANT

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16. INSPECT FOR COOLANT LEAK

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17. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

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18. INSTALL V-BANK COVER SUB-ASSEMBLY

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19. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

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20. INSTALL COOL AIR INTAKE DUCT SEAL

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21. INSTALL ENGINE ROOM SIDE COVER

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