INTAKE MANIFOLD REMOVAL

PROCEDURE


  1. DISCHARGE FUEL SYSTEM PRESSURE

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  2. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

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  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  4. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

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  5. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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  6. REMOVE INTAKE AIR SURGE TANK ASSEMBLY


    1. B0075UL

      Disconnect the purge valve (purge VSV) connector.

    2. Disconnect the No. 1 fuel vapor feed hose from the purge valve (purge VSV).

    3. Remove the bolt and purge valve (purge VSV) from the intake air surge tank assembly.

    4. B0077ST

      Slide the clip and disconnect the ventilation hose assembly from the PCV valve (ventilation valve sub-assembly).

    5. B0075VXC01
      *A for LHD
      *B for RHD

      Slide the clip and disconnect the union to check valve hose from the intake air surge tank assembly.

    6. Disconnect the No. 2 water by-pass hose from the intake air surge tank assembly clamp.

    7. B0077POC01
      *A for RHD

      Disengage the 4 wire harness clamps from the intake air surge tank assembly.

    8. for RHD:


      1. Disengage the wire harness clamp from the intake air surge tank assembly.

    9. B0076MA

      Remove the bolt and separate the No. 3 water by-pass pipe from the intake air surge tank assembly.

    10. B00740K

      Remove the bolt and separate the No. 2 surge tank stay from the intake air surge tank assembly.

    11. B0073QXC01
      B0073AQ Bolt
      B0077IM Nut

      Remove the 2 nuts from the intake air surge tank assembly.

    12. Using a 5 mm hexagon socket wrench, remove the 6 bolts and intake air surge tank assembly from the intake manifold.

    13. Remove the air surge tank to intake manifold gasket from the intake air surge tank assembly.

    14. B007516C01
      *A for LHD
      *B for RHD

      Slide the clip and remove the plug from the intake air surge tank assembly.

  7. DISCONNECT FUEL TUBE SUB-ASSEMBLY

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  8. DISCONNECT ENGINE WIRE

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  9. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

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  10. REMOVE INTAKE MANIFOLD


    1. B0073TAC01
      B0073AQ Bolt
      B0077IM Nut
      B0077LI Front

      Remove the 4 bolts, 4 nuts and intake manifold from the cylinder head sub-assembly.

    2. Remove the 2 No. 1 intake manifold to head gaskets from the cylinder head sub-assembly.

  11. REMOVE STUD BOLT

    Tech Tips

    If a stud bolt is deformed or the threads are damaged, replace it.


    1. B00779I

      Using an E6 "TORX" socket wrench, remove the 2 stud bolts from the intake manifold.