TURBOCHARGER REMOVAL

PROCEDURE


  1. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY (TWC: Front and Rear Catalyst)

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  2. REMOVE FRONT ENGINE MOUNTING HEAT INSULATOR LH (w/ Front Engine Mounting Heat Insulator LH)

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  3. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    1. B0077ZV

      Remove the bolt and disconnect the front engine mounting insulator from the engine assembly.

    2. B0075FA

      Remove the 4 bolts and front No. 1 engine mounting bracket LH from the cylinder block sub-assembly.

  4. REMOVE NO. 5 EXHAUST MANIFOLD HEAT INSULATOR


    1. B0073IR

      Type A:


      1. Remove the 5 bolts and No. 5 exhaust manifold heat insulator from the outlet compressor elbow and cylinder head sub-assembly.

    2. B00759X

      Type B:


      1. Remove the 4 bolts and No. 5 exhaust manifold heat insulator from the outlet compressor elbow and cylinder head sub-assembly.

  5. DISCONNECT NO. 1 AIR TUBE


    1. B0074ER

      Loosen the hose clamp to disconnect the No. 1 air tube from the intake air resonator.

    2. Remove the bolt to disconnect the No. 1 air tube from the cylinder head sub-assembly.

  6. REMOVE OUTLET COMPRESSOR ELBOW


    1. B0072QI

      Disengage the vacuum transmitting hose assembly from the outlet compressor elbow.

    2. Remove the 2 nuts and outlet compressor elbow with intake air resonator from the turbocharger sub-assembly.

    3. Remove the outlet compressor gasket from the turbocharger sub-assembly.

  7. DISCONNECT NO. 4 TURBO WATER HOSE


    1. B0073ZX

      Slide the clip and disconnect the No. 4 turbo water hose from the No. 1 turbo water pipe sub-assembly.

  8. DISCONNECT NO. 3 TURBO WATER HOSE


    1. B0076UB

      Slide the clip and disconnect the No. 3 turbo water hose from the No. 1 turbo water pipe sub-assembly.

  9. REMOVE NO. 2 HEAT INSULATOR BRACKET


    1. B0073VL

      Remove the 2 bolts and No. 2 heat insulator bracket from the turbocharger sub-assembly and No. 1 heat insulator bracket.

  10. REMOVE NO. 1 HEAT INSULATOR BRACKET


    1. B0076E8

      Remove the 2 bolts and No. 1 heat insulator bracket from the cylinder head sub-assembly.

  11. DISCONNECT INLET TURBO OIL PIPE SUB-ASSEMBLY


    1. B00771R

      Remove the 2 bolts, union bolt and disconnect the inlet turbo oil pipe sub-assembly from the cylinder block sub-assembly.

    2. Remove the No. 1 union bolt gasket from the union bolt.

  12. REMOVE TURBOCHARGER SUB-ASSEMBLY


    1. B0073P1

      Disengage the wire harness clamp.

    2. B0077KZ

      Disconnect the intake air control valve (air by-pass valve assembly) connector.

    3. B00749B

      Disconnect the vacuum transmitting hose assembly from the waste gate valve actuator with bracket assembly.

    4. B00768X

      Remove the 4 nuts and turbocharger sub-assembly from the cylinder head sub-assembly.

    5. B0075RM

      Remove the exhaust manifold to head gasket from the cylinder head sub-assembly.

    6. B0073WV

      Remove the outlet No. 1 turbo oil gasket from the inlet turbo oil pipe sub-assembly.

  13. REMOVE NO. 4 TURBO WATER HOSE


    1. B0076O1

      Slide the clip and remove the No. 4 turbo water hose from the No. 1 turbo water pipe sub-assembly.

  14. REMOVE NO. 3 TURBO WATER HOSE


    1. B0072QP

      Slide the clip and remove the No. 3 turbo water hose from the No. 1 turbo water pipe sub-assembly.

  15. REMOVE INLET COMPRESSOR ELBOW

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  16. REMOVE NO. 1 TURBO WATER PIPE SUB-ASSEMBLY


    1. B0074PK

      Remove the bolt, 2 nuts and No. 1 turbo water pipe sub-assembly from the turbocharger sub-assembly.

    2. B0075V2

      Remove the water by-pass gasket from the turbocharger sub-assembly.

  17. REMOVE INLET TURBO OIL PIPE SUB-ASSEMBLY


    1. B00731R

      Remove the 2 nuts and inlet turbo oil pipe sub-assembly from the turbocharger sub-assembly.

    2. B0075Z4

      Remove the inlet turbo oil gasket from the turbocharger sub-assembly.