CYLINDER BLOCK REPLACEMENT

PROCEDURE


  1. REPLACE STRAIGHT PIN

    Note

    It is not necessary to remove the straight pins unless they are being replaced.


    1. Using a plastic hammer, tap in new straight pins to the cylinder block sub-assembly.

      B0073RRC03
      *a Front Side *b Rear Side
      *c Upper Side *d Lower Side
      *e Protrusion Height - -
      Standard Protrusion
      Item Specified Condition
      Straight Pin (A) 22.5 to 23.5 mm (0.886 to 0.925 in.)
      Straight Pin (B) 5.5 to 6.5 mm (0.217 to 0.256 in.)
      Straight Pin (C) 10.5 to 11.5 mm (0.413 to 0.453 in.)
      Straight Pin (D) 8.5 to 9.5 mm (0.335 to 0.374 in.)

  2. REPLACE STUD BOLT

    Note

    If a stud bolt is deformed or its threads are damaged, replace it.


    1. Using an E8 "TORX" socket wrench, install the stud bolts.

      B0076ATC06
      *a Front Side *b Lower Side
      *c 52 mm (2.05 in.) *d 35 mm (1.38 in.)
      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }