ENGINE UNIT REMOVAL

PROCEDURE


  1. REMOVE IGNITION COIL ASSEMBLY

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  2. REMOVE V-RIBBED BELT

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  3. REMOVE NO. 2 ENGINE COVER


    1. B0074PJ

      Disengage the clamp from the No. 2 engine cover.

    2. Disengage the 3 clips and No. 2 engine cover.

  4. REMOVE NO. 1 ENGINE COVER

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  5. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY

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  6. REMOVE GENERATOR ASSEMBLY

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  7. REMOVE COMPRESSOR AND MAGNETIC CLUTCH

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  8. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    1. B0073QS

      Disconnect the 2 clamps.

    2. Remove the 4 bolts and front No. 1 engine mounting bracket LH from the cylinder block sub-assembly.

  9. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH


    1. B00765X

      Remove the 4 bolts and front No. 1 engine mounting bracket RH from the cylinder block sub-assembly.

  10. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. B0074KT

      Remove the 5 bolts and V-ribbed belt tensioner assembly.

  11. REMOVE WATER PUMP PULLEY

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  12. REMOVE INJECTOR DRIVER

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  13. REMOVE NO. 2 FUEL PIPE SUB-ASSEMBLY

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  14. REMOVE NO. 3 FUEL PIPE SUB-ASSEMBLY

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  15. REMOVE NO. 2 FUEL TUBE SUB-ASSEMBLY


    1. Disconnect the No. 2 fuel tube sub-assembly from the fuel delivery pipe sub-assembly.

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    2. B00775A

      Remove the 2 bolts and No. 2 fuel tube sub-assembly.

  16. REMOVE NO. 2 SURGE TANK STAY


    1. B0074T1

      Disconnect the 2 clamps from the No. 2 surge tank stay.

    2. Remove the bolt and No. 2 surge tank stay from the camshaft housing sub-assembly LH.

  17. REMOVE NO. 3 WATER BY-PASS PIPE


    1. B0077CSC02
      *1 No. 3 Water By-pass Pipe
      *2 No. 8 Water By-pass Hose
      *3 No. 9 Water By-pass Hose

      Remove the bolt and No. 3 water by-pass pipe from the camshaft housing sub-assembly RH.

    2. Slide the clip and disconnect the No. 8 water by-pass hose from the water outlet pipe sub-assembly.

    3. Slide the clip and disconnect the No. 9 water by-pass hose from the rear water by-pass joint.

  18. REMOVE ENGINE WIRE


    1. Remove the engine wire from the engine assembly.

  19. REMOVE WIRE HARNESS CLAMP BRACKET


    1. B0073E9

      Remove the bolt and wire harness clamp bracket from the camshaft housing sub-assembly RH.

  20. REMOVE V-BANK COVER BRACKET SUB-ASSEMBLY


    1. B0072YH

      Remove the bolt and V-bank cover bracket sub-assembly from the cylinder head cover sub-assembly RH.