FRONT EVAPORATOR TEMPERATURE SENSOR (for RHD) REASSEMBLY


  1. INSTALL FRONT EVAPORATOR TEMPERATURE SENSOR

    A01EOHTE03

    Note

    If reusing the evaporator, do not insert the sensor at a location where the sensor was previously inserted.


    1. Insert the sensor at a location that is 1 fin to the right or left of its previous location.

      Standard Dimension
      Area Specified Condition
      a 50 mm (1.97 in.)
      b 34.3 mm (1.35 in.)
      c 20.9 mm (0.822 in.)

  2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. Install the evaporator.

    2. Attach the 6 claws to install the unit case.

    3. Install the 7 screws.

      A01ENJF

  3. INSTALL SERVO MOTOR

    A01ERM0

    1. Install the rear air mix damper control servo motor RH.


      1. Attach the claw to install the lever and servo motor.

      2. Install the 2 screws.

    2. A01EPJH

      Install the rear mode control servo motor.


      1. Attach the claw to install the plate and servo motor.

      2. Install the 2 screws.

    3. Set the damper servo so that the cutout part engages with the tooth of the gear, and attach the claw to install the servo motor unit.

    4. A01EN5K

      Install the 3 screws.

  4. INSTALL SERVO MOTOR

    A01EN9P

    1. Install the front air mix damper control servo motor LH.


      1. Attach the claw to install the plate and servo motor.

      2. Install the 2 screws.

    2. A01EROP

      Install the front mode control servo motor LH.


      1. Attach the claw to install the plate and servo motor.

      2. Install the 2 screws.

    3. A01EMXI

      Install the control air bypass damper control servo motor LH.


      1. Attach the claw to install the plate and servo motor.

      2. Install the 2 screws.

    4. Set the damper servo so that the cutout part engages with the tooth of the gear, and attach the claw to install the servo motor unit.

    5. A01EQ02

      Install the 4 screws.

  5. INSTALL SERVO MOTOR

    A01EQPY

    1. Install the front air mix damper control servo motor RH.


      1. Attach the claw to install the plate and servo motor.

      2. Install the 2 screws.

    2. A01ENEF

      Install the control air bypass damper control servo motor RH.


      1. Attach the claw to install the plate and servo motor.

      2. Install the 2 screws.

    3. A01ENA0

      Install the front mode control servo motor RH.


      1. Attach the claw to install the plate and servo motor.

      2. Install the 2 screws.

    4. Set the damper servo so that the cutout part engages with the tooth of the gear, and attach the claw to install the servo motor unit.

    5. A01EQ6I

      Install the 4 screws.

  6. INSTALL REAR AIR MIX DAMPER CONTROL SERVO MOTOR RH

    A01ER85

    1. Install the servo motor with the 3 screws.

  7. INSTALL COOLER EXPANSION VALVE (w/o Cool Box)

    A01EP07

    1. Sufficiently apply compressor oil to 4 new O-rings and the fitting surface of the hose joint.

      Compressor oil
      ND-OIL 8 or equivalent

    2. Install 2 O-rings to the cooler evaporator.

    3. Install 2 O-rings to the air conditioner tube and accessory assembly.

    4. Install the cooler expansion valve and air conditioner tube and accessory assembly to the evaporator.

    5. Using a 4 mm hexagon wrench, install the 2 bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }
    6. A01EQV7

      Install new packing.

  8. INSTALL AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY (w/ Cool Box)

    A01ENGN

    1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

      Compressor oil
      ND-OIL 8 or equivalent

    2. Install the 2 O-rings to the air conditioner tube and accessory assembly.

    3. Install the air conditioner tube and accessory assembly to the evaporator.

    4. Using a 4 mm hexagon wrench, install the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

    5. Install the bracket with the screw.

  9. INSTALL COOLER EXPANSION VALVE (w/ Cool Box)

    A01EOF1

    1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

      Compressor oil
      ND-OIL 8 or equivalent

    2. Install the 2 O-rings to the No. 2 connector tube.

    3. Install the No. 2 connector tube, expansion valve and No. 3 connector tube.

    4. Using a 4 mm hexagon wrench, install the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }
    5. A01EQR3

      Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

      Compressor oil
      ND-OIL 8 or equivalent

    6. Install the 2 O-rings to the No. 1 connector tube.

    7. Install the No. 1 connector tube.

    8. Using a 4 mm hexagon wrench, install the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }
    9. A01EOQM

      Using a 4 mm hexagon wrench, install the bracket with the hexagon bolt and screw.

    10. A01ENPS

      Install new butyl tape.

    11. A01ENQO

      Install new packing.

  10. INSTALL AIR CONDITIONING RADIATOR ASSEMBLY

    A01ERVP

    1. Install the radiator.

    2. Install the bracket with the screw.

  11. INSTALL AIR CONDITIONER HARNESS


    1. Attach the clamps to install the harness.

    2. Connect the connectors.

      A01ENKG

  12. INSTALL QUICK HEATER ASSEMBLY (w/ PTC Heater)

    A01EOTD

    1. Install the quick heater with the 2 screws.

    2. Attach the 3 clamps.

  13. INSTALL COOL BOX LIQUID TUBE (w/ Cool Box)

    A01ER75E01

    1. Lubricate 2 new O-rings with compressor oil and install them to the liquid tube.

      Compressor oil
      ND-OIL 8 or equivalent

    2. Connect the liquid tube with the piping clamp.

      Note

      After connection, check the claw engagement of the piping clamp.

    3. A01ESHI

      Attach the clamp.

    4. Attach the 2 claws to install the protective cover.

    5. Install the 3 screws.

  14. INSTALL ASPIRATOR

    A01ENDM

    1. Attach the 2 claws to install the aspirator.

  15. INSTALL NO. 4 AIR DUCT SUB-ASSEMBLY

    A01ES45

    1. Install the duct with the screw.

  16. INSTALL NO. 5 AIR DUCT SUB-ASSEMBLY

    A01ENS1

    1. Install the duct with the screw.

  17. INSTALL BLOWER ASSEMBLY


    1. Attach the claw to install the blower unit.

    2. Connect the connector and clamp.

    3. Install the screw.

      A01ES1D