FRONT EVAPORATOR TEMPERATURE SENSOR (for RHD) DISASSEMBLY


  1. REMOVE BLOWER ASSEMBLY


    1. Remove the screw.

    2. Disconnect the connector and clamp.

    3. Detach the claw and remove the blower unit.

      A01ES1D

  2. REMOVE NO. 4 AIR DUCT SUB-ASSEMBLY

    A01ES45

    1. Remove the screw and duct.

  3. REMOVE NO. 5 AIR DUCT SUB-ASSEMBLY

    A01ENS1

    1. Remove the screw and duct.

  4. REMOVE ASPIRATOR

    A01ENDM

    1. Detach the 2 claws and remove the aspirator.

  5. REMOVE COOL BOX LIQUID TUBE (w/ Cool Box)

    A01ESHI

    1. Remove the 3 screws.

    2. Detach the 2 claws and remove the protective cover.

    3. Using SST, remove the piping clamp.

      SST
      09870-00025

      1. A01EOVHE02

        Attach SST to the piping clamp.

        Tech Tips

        Confirm the direction of the piping clamp claw and SST by referring to the illustration on the caution label.

      2. A01EQMKE02

        Push down SST and release the clamp lock.

        Note

        Be careful not to deform the tubes when pushing SST.

      3. Pull SST slightly and push the release lever, then remove the piping clamp with SST.

      4. Remove the piping clamp from SST.

    4. Disconnect the tube.

      Note

      Cap the open fittings immediately to keep moisture or dirt out of the system.

    5. Detach the clamp and remove the liquid tube.

    6. Remove the 2 O-rings from the liquid tube.

  6. REMOVE QUICK HEATER ASSEMBLY (w/ PTC Heater)

    A01EOTD

    1. Detach the 3 clamps.

    2. Remove the 2 screws and quick heater.

  7. REMOVE AIR CONDITIONER HARNESS


    1. Disconnect the connectors.

    2. Detach the clamps and remove the harness.

      A01ENKG

  8. REMOVE AIR CONDITIONING RADIATOR ASSEMBLY

    A01EN9C

    1. Remove the screw and radiator bracket.

    2. Remove the radiator.

  9. REMOVE COOLER EXPANSION VALVE (w/ Cool Box)

    A01ENQO

    1. Remove the packing.

    2. A01ENPS

      Remove the butyl tape.

    3. A01EOQM

      Using a 4 mm hexagon wrench, remove the hexagon bolt, screw and bracket.

    4. A01EQR3

      Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and No. 1 connector tube.

    5. Remove the 2 O-rings from the No. 1 connector tube.

    6. A01EOF1

      Using a 4 mm hexagon wrench, remove the 2 hexagon bolts, No. 2 connector tube, expansion valve and No. 3 connector tube.

    7. Remove the 2 O-rings from the No. 2 connector tube.

  10. REMOVE AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY (w/ Cool Box)

    A01ENGN

    1. Remove the screw and bracket.

    2. Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and air conditioner tube and accessory assembly.

    3. Remove the 2 O-rings from the air conditioner tube and accessory assembly.

  11. REMOVE COOLER EXPANSION VALVE (w/o Cool Box)

    A01EQV7

    1. Remove the packing.

    2. A01EP07

      Using a 4 mm hexagon wrench, remove the 2 hexagon bolts, air conditioner tube and accessory assembly and expansion valve.

    3. Remove the 2 O-rings from the air conditioner tube and accessory assembly.

    4. Remove the 2 O-rings from the expansion valve.

  12. REMOVE REAR AIR MIX DAMPER CONTROL SERVO MOTOR RH

    A01ER85

    1. Remove the 3 screws and servo motor.

  13. REMOVE SERVO MOTOR

    A01EQ6I

    1. Remove the 4 screws and servo motor unit.

    2. A01ENA0

      Remove the front mode control servo motor RH.


      1. Remove the 2 screws.

      2. Detach the claw and remove the plate and servo motor.

        Note

        Be careful not to damage the claw of the plate.

    3. A01ENEF

      Remove the control air bypass damper control servo motor RH.


      1. Remove the 2 screws.

      2. Detach the claw and remove the plate and servo motor.

        Note

        Be careful not to damage the claw of the plate.

    4. A01EQPY

      Remove the front air mix damper control servo motor RH.


      1. Remove the 2 screws.

      2. Detach the claw and remove the plate and servo motor.

        Note

        Be careful not to damage the claw of the plate.

  14. REMOVE SERVO MOTOR

    A01EQ02

    1. Remove the 4 screws and servo motor unit.

    2. A01EMXI

      Remove the control air bypass damper control servo motor LH.


      1. Remove the 2 screws.

      2. Detach the claw and remove the plate.

        Note

        Be careful not to damage the claw of the plate.

    3. A01EROP

      Remove the front mode control servo motor LH.


      1. Remove the 2 screws.

      2. Detach the claw and remove the plate and servo motor.

        Note

        Be careful not to damage the claw of the plate.

    4. A01EN9P

      Remove the front air mix damper control servo motor LH.


      1. Remove the 2 screws.

      2. Detach the claw and remove the plate and servo motor.

        Note

        Be careful not to damage the claw of the plate.

  15. REMOVE SERVO MOTOR

    A01EN5K

    1. Remove the 3 screws and servo motor unit.

    2. A01EPJH

      Remove the rear mode control servo motor.


      1. Remove the 2 screws.

      2. Detach the claw and remove the plate and servo motor.

        Note

        Be careful not to damage the claw of the plate.

    3. A01ERM0

      Remove the rear air mix damper control servo motor RH.


      1. Remove the 2 screws.

      2. Detach the claw and remove the lever and servo motor.

        Note

        Be careful not to damage the claw of the lever.

  16. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. Remove the 7 screws.

    2. Detach the 6 claws and remove the unit case.

    3. Remove the evaporator.

      A01ENJF

  17. REMOVE FRONT EVAPORATOR TEMPERATURE SENSOR

    A01ERO8

    1. Remove the sensor from the evaporator.