FRONT EVAPORATOR TEMPERATURE SENSOR (for LHD) DISASSEMBLY


  1. REMOVE BLOWER ASSEMBLY


    1. Remove the screw.

    2. Disconnect the connector and clamp.

    3. Detach the claw and remove the blower unit.

      A01ES1D

  2. REMOVE NO. 4 AIR DUCT SUB-ASSEMBLY

    A01EN3Q

    1. Remove the screw and duct.

  3. REMOVE NO. 5 AIR DUCT SUB-ASSEMBLY

    A01EOTG

    1. Remove the screw and duct.

  4. REMOVE ASPIRATOR

    A01EOP2

    1. Detach the 2 claws and remove the aspirator.

  5. REMOVE COOL BOX LIQUID TUBE (w/ Cool Box)

    A01EN0L

    1. Detach the clamp.

    2. Using SST, remove the piping clamp.

      SST
      09870-00025

      1. A01EOVHE02

        Attach SST to the piping clamp.

        Tech Tips

        Confirm the direction of the piping clamp claw and SST by referring to the illustration on the caution label.

      2. A01EQMKE02

        Push down SST and release the clamp lock.

        Note

        Be careful not to deform the tubes when pushing SST.

      3. Pull SST slightly and push the release lever, then remove the piping clamp with SST.

      4. Remove the piping clamp from SST.

    3. Disconnect the tube.

      Note

      Cap the open fittings immediately to keep moisture or dirt out of the system.

    4. Remove the 2 O-rings from the tube.

  6. REMOVE QUICK HEATER ASSEMBLY (w/ PTC Heater)

    A01EOTD

    1. Detach the 3 clamps.

    2. Remove the 2 screws and quick heater.

  7. REMOVE AIR CONDITIONER HARNESS


    1. Disconnect the connectors.

    2. Detach the clamps and remove the harness.

      A01ENJY

  8. REMOVE AIR CONDITIONING RADIATOR ASSEMBLY

    A01ES41

    1. Remove the screw and radiator bracket.

    2. Remove the radiator.

  9. REMOVE COOLER EXPANSION VALVE (w/ Cool Box)

    A01ES25

    1. Remove the packing.

    2. A01ENEW

      Remove the butyl tape.

    3. A01EOQM

      Using a 4 mm hexagon wrench, remove the hexagon bolt, screw and bracket.

    4. A01EQR3

      Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and No. 1 connector tube.

    5. Remove the 2 O-rings from the No. 1 connector tube.

    6. A01EOF1

      Using a 4 mm hexagon wrench, remove the 2 hexagon bolts, No. 2 connector tube, expansion valve and No. 3 connector tube.

    7. Remove the 2 O-rings from the No. 2 connector tube.

  10. REMOVE AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY (w/ Cool Box)

    A01EOK9

    1. Remove the screw and bracket.

    2. Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and air conditioner tube and accessory assembly.

    3. Remove the 2 O-rings from the air conditioner tube and accessory assembly.

  11. REMOVE COOLER EXPANSION VALVE (w/o Cool Box)

    A01ES25

    1. Remove the packing.

    2. A01ENEW

      Remove the butyl tape.

    3. A01EOQM

      Using a 4 mm hexagon wrench, remove the hexagon bolt, screw and bracket.

    4. A01EQR3

      Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and No. 1 connector tube.

    5. Remove the 2 O-rings from the No. 1 connector tube.

    6. A01EOF1

      Using a 4 mm hexagon wrench, remove the 2 hexagon bolts, No. 2 connector tube, expansion valve and No. 3 connector tube.

    7. Remove the 2 O-rings from the No. 2 connector tube.

  12. REMOVE REAR AIR MIX DAMPER CONTROL SERVO MOTOR RH

    A01ER85

    1. Remove the 3 screws and servo motor.

  13. REMOVE SERVO MOTOR

    A01EQ6I

    1. Remove the 4 screws and servo motor unit.

    2. A01ENA0

      Remove the front mode control servo motor RH.


      1. Remove the 2 screws.

      2. Detach the claw and remove the plate and servo motor.

        Note

        Be careful not to damage the claw of the plate.

    3. A01ENEF

      Remove the control bypass damper control servo motor.


      1. Remove the 2 screws.

      2. Detach the claw and remove the plate and servo motor.

        Note

        Be careful not to damage the claw of the plate.

    4. A01EQPY

      Remove the front air mix damper control servo motor RH.


      1. Remove the 2 screws.

      2. Detach the claw and remove the plate and servo motor.

        Note

        Be careful not to damage the claw of the plate.

  14. REMOVE SERVO MOTOR

    A01EN74

    1. Remove the 4 screws and servo motor unit.

    2. A01EQ5S

      Detach the 3 claws and remove the plate.

      Note

      Be careful not to damage the claw of the plate.

    3. A01EROP

      Remove the front mode control servo motor LH.


      1. Remove the 2 screws.

      2. Detach the claw and remove the plate and servo motor.

        Note

        Be careful not to damage the claw of the plate.

    4. A01EN9P

      Remove the front air mix damper control servo motor LH.


      1. Remove the 2 screws.

      2. Detach the claw and remove the plate and servo motor.

        Note

        Be careful not to damage the claw of the plate.

  15. REMOVE SERVO MOTOR

    A01EN5K

    1. Remove the 3 screws and servo motor unit.

    2. A01EPJH

      Remove the rear mode control servo motor.


      1. Remove the 2 screws.

      2. Detach the claw and remove the plate and servo motor.

        Note

        Be careful not to damage the claw of the plate.

    3. A01ERM0

      Remove the rear air mix damper control servo motor RH.


      1. Remove the 2 screws.

      2. Detach the claw and remove the lever and servo motor.

        Note

        Be careful not to damage the claw of the lever.

  16. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. Remove the 7 screws.

    2. Detach the 6 claws and remove the unit case.

    3. Remove the evaporator.

      A01ENTP

  17. REMOVE FRONT EVAPORATOR TEMPERATURE SENSOR

    A01ERO8

    1. Remove the sensor from the evaporator.