SPIRAL CABLE INSPECTION

INSPECT SPIRAL CABLE SUB-ASSEMBLY (w/ Steering Heater)

1. If there are any defects as mentioned below, replace the spiral cable with a new one:

   Scratches, cracks, dents or chips on the connector or the spiral cable.

2. 

   Text in Illustration

   *a	Component without harness connected (Spiral Cable Sub-assembly)
   *b	Color: Orange
   *c	Color: Black

   Check the spiral cable.

   
   

   1. Set the spiral cable to the center position Click here.

   2. Measure the resistance between each terminal of the spiral cable according to the table below.

   3. After setting the spiral cable to the center position, rotate the spiral cable 2.5 times clockwise and measure the resistance according to the value(s) in the table below. Then rotate the spiral cable 5 times counterclockwise and measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition E13-1 - z48-2 Always Below 1 Ω E13-2 - z48-1 Always Below 1 Ω E13-3 - z47-1 Always Below 1 Ω E13-4 - z47-2 Always Below 1 Ω E102-1 - z36-3 Always Below 1 Ω E102-2 - z54-7 Always Below 1 Ω E102-2 - z36-4 Always Below 1 Ω E102-3 - z54-8 Always Below 1 Ω E102-4 - z54-9 Always Below 1 Ω E102-5 - z54-10 Always Below 1 Ω E102-6 - z54-11 Always Below 1 Ω E102-7 - z54-12 Always Below 1 Ω E102-8 - z36-1 Always Below 1 Ω E102-9 - z54-1 Always Below 1 Ω E102-9 - z36-2 Always Below 1 Ω E102-10 - z54-2 Always Below 1 Ω E102-11 - z54-3 Always Below 1 Ω E102-12 - z54-4 Always Below 1 Ω E102-13 - z54-5 Always Below 1 Ω E102-14 - z54-6 Always Below 1 Ω E101-1 - z52-1 Always Below 1 Ω E101-2 - z52-3 Always Below 1 Ω E101-3 - z52-2 Always Below 1 Ω E101-4 - z52-4 Always Below 1 Ω

      If the result is not as specified, replace the spiral cable.

   4. After setting the spiral cable to the center position, rotate the spiral cable 2.5 times counterclockwise. Then while rotating the spiral cable 5 times clockwise, measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition E13-1 - z48-2 Always Below 1 Ω E13-2 - z48-1 Always Below 1 Ω E13-3 - z47-1 Always Below 1 Ω E13-4 - z47-2 Always Below 1 Ω E102-1 - z36-3 Always Below 1 Ω E102-2 - z54-7 Always Below 1 Ω E102-2 - z36-4 Always Below 1 Ω E102-3 - z54-8 Always Below 1 Ω E102-4 - z54-9 Always Below 1 Ω E102-5 - z54-10 Always Below 1 Ω E102-6 - z54-11 Always Below 1 Ω E102-7 - z54-12 Always Below 1 Ω E102-8 - z36-1 Always Below 1 Ω E102-9 - z54-1 Always Below 1 Ω E102-9 - z36-2 Always Below 1 Ω E102-10 - z54-2 Always Below 1 Ω E102-11 - z54-3 Always Below 1 Ω E102-12 - z54-4 Always Below 1 Ω E102-13 - z54-5 Always Below 1 Ω E102-14 - z54-6 Always Below 1 Ω E101-1 - z52-1 Always Below 1 Ω E101-2 - z52-3 Always Below 1 Ω E101-3 - z52-2 Always Below 1 Ω E101-4 - z52-4 Always Below 1 Ω

      Note

      As the spiral cable may break, do not rotate the spiral cable more than the specified amount.

      If the result is not as specified, replace the spiral cable.

INSPECT SPIRAL CABLE SUB-ASSEMBLY (w/o Steering Heater)

1. If there are any defects as mentioned below, replace the spiral cable with a new one:

   Scratches, cracks, dents or chips on the connector or the spiral cable.

2. 

   Text in Illustration

   *a	Component without harness connected (Spiral Cable Sub-assembly)
   *b	Color: Orange
   *c	Color: Black

   Check the spiral cable.

   
   

   1. Set the spiral cable to the center position Click here.

   2. Measure the resistance between each terminal of the spiral cable according to the table below.

   3. After setting the spiral cable to the center position, rotate the spiral cable 2.5 times clockwise and measure the resistance according to the value(s) in the table below. Then rotate the spiral cable 5 times counterclockwise and measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition E13-1 - z48-2 Always Below 1 Ω E13-2 - z48-1 Always Below 1 Ω E13-3 - z47-1 Always Below 1 Ω E13-4 - z47-2 Always Below 1 Ω E102-1 - z36-3 Always Below 1 Ω E102-2 - z54-7 Always Below 1 Ω E102-2 - z36-4 Always Below 1 Ω E102-3 - z54-8 Always Below 1 Ω E102-4 - z54-9 Always Below 1 Ω E102-5 - z54-10 Always Below 1 Ω E102-6 - z54-11 Always Below 1 Ω E102-7 - z54-12 Always Below 1 Ω E102-8 - z36-1 Always Below 1 Ω E102-9 - z54-1 Always Below 1 Ω E102-9 - z36-2 Always Below 1 Ω E102-10 - z54-2 Always Below 1 Ω E102-11 - z54-3 Always Below 1 Ω E102-12 - z54-4 Always Below 1 Ω E102-13 - z54-5 Always Below 1 Ω E102-14 - z54-6 Always Below 1 Ω

      If the result is not as specified, replace the spiral cable.

   4. After setting the spiral cable to the center position, rotate the spiral cable 2.5 times counterclockwise. Then while rotating the spiral cable 5 times clockwise, measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition E13-1 - z48-2 Always Below 1 Ω E13-2 - z48-1 Always Below 1 Ω E13-3 - z47-1 Always Below 1 Ω E13-4 - z47-2 Always Below 1 Ω E102-1 - z36-3 Always Below 1 Ω E102-2 - z54-7 Always Below 1 Ω E102-2 - z36-4 Always Below 1 Ω E102-3 - z54-8 Always Below 1 Ω E102-4 - z54-9 Always Below 1 Ω E102-5 - z54-10 Always Below 1 Ω E102-6 - z54-11 Always Below 1 Ω E102-7 - z54-12 Always Below 1 Ω E102-8 - z36-1 Always Below 1 Ω E102-9 - z54-1 Always Below 1 Ω E102-9 - z36-2 Always Below 1 Ω E102-10 - z54-2 Always Below 1 Ω E102-11 - z54-3 Always Below 1 Ω E102-12 - z54-4 Always Below 1 Ω E102-13 - z54-5 Always Below 1 Ω E102-14 - z54-6 Always Below 1 Ω

      Note

      As the spiral cable may break, do not rotate the spiral cable more than the specified amount.

      If the result is not as specified, replace the spiral cable.