FRONT DOOR LOCK INSTALLATION

Tech Tips


  • Use the same procedures for the LH side and RH side.

  • The procedures listed below are for the LH side.


  1. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY LH


    1. Install the front door inside locking cable assembly LH.

    2. Attach the 3 claws.

  2. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH


    1. Install the front door lock remote control cable assembly LH.

  3. INSTALL FRONT DOOR LOCK ASSEMBLY LH

    A01ER8D

    1. Apply MP grease to the sliding parts of the front door lock assembly.

    2. Insert the front door lock open rod into the front door lock assembly.

    3. Make sure that the front door lock open rod is securely connected to the front door lock assembly.

    4. Using a T30 "TORX" wrench, install the door lock with the 3 screws.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  4. INSTALL FRONT DOOR OUTSIDE HANDLE COVER LH


    1. A01EP98

      Attach the 2 claws to install the front door outside handle cover LH to the front door lock cylinder.

    2. Using a T30 "TORX" socket, install the front door outside handle cover LH (with the door lock cylinder) with the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    3. Install the hole plug.

  5. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH


    1. Install the front door rear lower frame sub-assembly LH with the bolt.

  6. INSTALL FRONT NO. 2 DOOR STIFFENER CUSHION

    Tech Tips

    When installing the front No. 2 door stiffener cushion, heat the vehicle body and front No. 2 door stiffener cushion using a heat light.

    Standard
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Front No. 2 Door Stiffener Cushion 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or front No. 2 door stiffener cushion excessively.


    1. Clean the installation surface.


      1. Using a heat light, heat the vehicle body surface.

      2. Remove the double-sided tape from the vehicle body.

      3. Wipe off any tape adhesive residue with cleaner.

    2. Install a new front No. 2 door stiffener cushion.


      1. Using a heat light, heat the vehicle body and a new front No. 2 door stiffener cushion.

      2. Remove the peeling paper from the face of the front No. 2 door stiffener cushion.

        Tech Tips

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      3. Attach the 2 clamps to install the door stiffener cushion.

        Tech Tips

        Press the front No. 2 door stiffener cushion firmly to install it.

      4. Install the 2 bolts.

  7. INSTALL FRONT DOOR SERVICE HOLE COVER LH


    1. A01EQVU

      Apply butyl tape to the door.

    2. Pass the front door lock remote control cable assembly LH and front door inside locking cable assembly LH through a new front door service hole cover LH.

      Note


      • When installing the front door service hole cover LH, pull the links and connectors through the front door service hole cover LH.

      • There should be no wrinkles or folds after installing the front door service hole cover LH.

      • After installing the front door service hole cover LH, check the sealing quality.

    3. A01EMWJE01

      Connect the 2 connectors.

    4. Attach the 7 clamps.

    5. Install the bolt as shown in the illustration.

      Torque:
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }

  8. INSTALL DOOR TRIM COVER LH


    1. Attach the 7 clips to install the door trim cover LH.

  9. INSTALL FRONT NO. 1 DOOR STIFFENER CUSHION


    1. Install the front No. 1 door stiffener cushion with the screw.

  10. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. Connect the connector.

    2. A01EO3L

      Connect the front door lock remote control cable assembly LH and front door inside locking cable assembly LH to the front door inside handle sub-assembly LH.

    3. A01EMZN

      Attach the 4 claws and 14 clips to install the front door trim board sub-assembly LH.

    4. Install the 2 screws.

  11. INSTALL COURTESY LIGHT ASSEMBLY


    1. A01EPU3

      Using a T30 "TORX" socket wrench, remove the screw and switch.

    2. Disconnect the connector.

  12. INSTALL FRONT UPPER ARMREST BASE PANEL LH


    1. Connect the connector.

    2. Attach the 5 claws to install the front upper armrest base panel LH.

  13. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG LH


    1. Attach the 3 claws to install the front door inside handle bezel plug LH.

  14. INSTALL FRONT LOWER DOOR FRAME BRACKET GARNISH LH


    1. Attach the clip and claw to install the front lower door frame bracket garnish LH.

  15. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  16. CHECK SRS WARNING LIGHT


    1. Check the SRS warning light Click here.

  17. INSTALL ENGINE ROOM SIDE COVER LH


    1. Install the engine room side cover LH with the 7 clips.