GENERATOR (for 150 A Type) REMOVAL


  1. REMOVE ENGINE ROOM SIDE COVER LH


    1. Remove the 7 clips and engine room side cover LH.

      A01EN5SE01

  2. REMOVE ENGINE ROOM SIDE COVER RH


    1. Remove the 7 clips and engine room side cover RH.

      A01EPFTE01

  3. REMOVE UPPER RADIATOR SUPPORT SEAL


    1. A01ENLH

      Remove the 3 clips and upper radiator support seal.

  4. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A01EN38E01

      Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

  5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note


    • w/ Navigation System:

      After the engine switch is turned off, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the engine switch off, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  6. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    1. A01EQP2

      Remove the 3 bolts and 2 screws.

    2. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.

  7. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  8. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. A01EN7K

      Remove the 10 bolts and No. 1 engine under cover.

  9. REMOVE FAN & GENERATOR V BELT


    1. A01EPTXE02

      While turning the belt tensioner counterclockwise, align the service hole for the belt tensioner and the belt tensioner fixing position, and then insert a bar of φ5 mm (0.197 in.) into the service hole to fix the belt tensioner in place.

      Tech Tips

      The pulley bolt for the belt tensioner has a left-hand thread.

    2. Remove the V belt.

  10. REMOVE FRONT FENDER APRON SEAL FRONT RH


    1. A01EO1I

      Using a clip remover, remove the 3 clips and fender apron seal.

  11. REMOVE AIR CLEANER HOSE ASSEMBLY


    1. A01EPIO

      Disconnect the vacuum hose and No. 2 ventilation hose.

    2. Loosen the 2 hose clamps.

    3. Remove the air cleaner hose.

  12. REMOVE AIR CLEANER ASSEMBLY


    1. A01ENV0

      Remove the 3 bolts and air cleaner.

  13. DISCONNECT VANE PUMP ASSEMBLY


    1. A01ERYX

      Disconnect the 2 clamps and power steering oil pressure switch connector.

    2. A01ENCK

      Remove the 2 bolts and disconnect the vane pump.

  14. DISCONNECT OIL COOLER PIPE ASSEMBLY


    1. A01EORU

      Remove the 2 bolts and disconnect the oil cooler pipe.

  15. REMOVE GENERATOR ASSEMBLY


    1. A01ER5F

      Disconnect the generator connector.

    2. Open the terminal cap.

    3. Remove the nut and disconnect the generator wire.

    4. Remove the bolt and disconnect the wire harness bracket from the generator.

    5. A01EQPC

      Remove the 3 bolts, nut and generator.

    6. Remove the stud bolt.