PARKING BRAKE ASSEMBLY REASSEMBLY

Tech Tips


  • Use the same procedures for the LH side and RH side.

  • The procedures listed below are for the LH side.


  1. INSTALL PARKING BRAKE ANCHOR BLOCK


    1. A01EPXQ

      Install the anchor block with the 2 nuts.

      Torque:
      86 N*m  { 877 kgf*cm, 63 ft.*lbf }

  2. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. A01ERAI

      Connect the No. 3 parking brake cable with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  3. INSTALL PARKING BRAKE SHOE LEVER LH


    1. A01ES7QE01

      Apply high temperature grease to the parking brake anchor block.

    2. Install the parking brake shoe lever to the No. 3 parking brake cable.

      Note

      Be carefully to distinguish between the parking brake shoe lever RH and LH.

  4. APPLY HIGH TEMPERATURE GREASE


    1. A01ENH5E01

      Apply high temperature grease to the areas of the backing plate that contact the shoe.

  5. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY LH


    1. A01ESHHE01

      Using SST, install the No. 2 parking brake shoe with the shoe hold down spring pin, compression spring and shoe hold down spring cup.

      SST
      09718-00011

  6. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY LH


    1. A01EQODE01

      Apply high temperature grease to the thread and all joining areas of the parking brake shoe adjuster screw set.

    2. A01EOXP

      Set the No. 1 parking brake shoe and shoe adjuster screw set in place.

    3. A01ERTW

      Connect the tension spring.

    4. A01EQU5E01

      Using SST, install the shoe hold down spring pin, compression spring and shoe hold down spring cup.

      SST
      09718-00011

  7. INSTALL PARKING BRAKE SHOE RETURN SPRING


    1. A01ENF7E01

      Using SST, install the shoe return spring.

      SST
      09703-30011

  8. CHECK PARKING BRAKE INSTALLATION


    1. Check that each part is installed properly.

      A01EQLLE01

  9. INSTALL REAR DISC


    1. A01ESGPE01

      While aligning the matchmarks, install the rear disc.

  10. CONNECT REAR DISC BRAKE CYLINDER ASSEMBLY LH


    1. A01ER8G

      Connect the rear disc brake cylinder with 2 new bolts.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }

      Note


      • Do not twist the brake hose.

      • Make sure that the bolts are free from damage and foreign matter.

      • Do not overtighten the bolts.

  11. CHECK PARKING BRAKE LEVER TRAVEL


    1. Fully pull the parking brake lever to engage the parking brake.

    2. Release the lever to disengage the parking brake.

    3. Slowly pull the parking brake lever all the way, and count the number of clicks.

      Standard Parking Brake Lever Travel when Pulled with a Force of 200 N (20 kgf, 45 lbf)
      5 to 7 clicks

      If the parking brake lever travel is not as specified, adjust the parking brake shoe clearance and parking brake lever travel.

  12. ADJUST PARKING BRAKE LEVER TRAVEL


    1. Remove the console cup holder box sub-assembly Click here.

    2. Completely release the parking brake lever.

    3. A01ENKT

      Loosen the adjusting nut to completely release the parking brake cable.

    4. Temporarily install the hub nuts.

    5. Remove the hole plug.

    6. A01EOAXE01

      Insert an adjustment tool into the adjustment hole of the disc. Rotate the adjustment wheel in the "X" direction until the shoes are locked. Then rotate the adjustment wheel in the "Y" direction 8 notches.

    7. Check that the disc can be rotated lightly. If not, rotate the adjustment wheel in the "Y" direction and check again.

    8. Install the hole plug.

    9. Remove the hub nuts.

    10. A01ENKT

      Turn the adjusting nut until the parking brake lever travel becomes correct.

      Standard Parking Brake Lever Travel when Pulled with a Force of 200 N (20 kgf, 45 lbf)
      5 to 7 clicks

    11. Operate the parking brake lever 3 to 4 times, and check the parking brake lever travel.

      Standard Parking Brake Lever Travel when Pulled with a Force of 200 N (20 kgf, 45 lbf)
      5 to 7 clicks

    12. Check whether the parking brake drags or not.

    13. When operating the parking brake lever, check that the brake warning light comes on.

      Standard Condition
      The brake warning light always illuminates at the first click.

    14. Install the console cup holder box sub-assembly Click here.

  13. INSTALL REAR WHEEL LH

    Torque:
    131 N*m  { 1336 kgf*cm, 97 ft.*lbf }