PARKING BRAKE CABLE INSTALLATION

Tech Tips


  • Use the same procedures for the LH side and RH side.

  • The procedures listed below are for the LH side.


  1. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY


    1. Install the No. 2 parking brake cable clamp.

    2. Install the No. 2 parking brake cable with the 6 bolts.

      A01EQFVE01
      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

    3. Install the fuel tank Click here.

    4. A01EPRQ

      Attach the claws of the No. 2 parking brake cable.

    5. A01EN2Y

      Connect the No. 2 parking brake cable to the No. 1 parking brake pull rod.

  2. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. Install the No. 3 parking brake cable clamp.

    2. Install the No. 3 parking brake cable with the 6 bolts.

      A01ERWME01
      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }
    3. A01ERUG

      Attach the claws of the No. 3 parking brake cable.

    4. A01EN2Y

      Connect the No. 3 parking brake cable to the No. 1 parking brake pull rod.

  3. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. A01ERAI

      Connect the No. 3 parking brake cable with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  4. INSTALL PARKING BRAKE SHOE LEVER


    1. A01ES7QE01

      Apply high temperature grease to the parking brake anchor block.

    2. Install the parking brake shoe lever to the No. 3 parking brake cable.

      Note

      Be carefully to distinguish between the parking brake shoe lever RH and LH.

  5. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY


    1. A01ESHHE01

      Using SST, install the No. 2 parking brake shoe with the shoe hold down spring pin, compression spring and shoe hold down spring cup.

      SST
      09718-00011

  6. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY


    1. A01EQODE01

      Apply high temperature grease to the thread and all joining areas of the parking brake shoe adjuster screw set.

    2. A01EOXP

      Set the No. 1 parking brake shoe and shoe adjuster screw set in place.

    3. A01ERTW

      Connect the tension spring.

    4. A01EQU5E01

      Using SST, install the shoe hold down spring pin, compression spring and shoe hold down spring cup.

      SST
      09718-00011

  7. INSTALL PARKING BRAKE SHOE RETURN SPRING


    1. A01ENF7E01

      Using SST, install the shoe return spring.

      SST
      09703-30011

  8. CHECK PARKING BRAKE INSTALLATION


    1. Check that each part is installed properly.

      A01EQLLE01

  9. INSTALL REAR DISC

    Torque:
    131 N*m  { 1336 kgf*cm, 97 ft.*lbf }

  10. CONNECT REAR DISC BRAKE CYLINDER ASSEMBLY


    1. A01ER8G

      Connect the rear disc brake cylinder with 2 new bolts.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }

      Note


      • Do not twist the brake hose.

      • Make sure that the bolts are free from damage and foreign matter.

      • Do not overtighten the bolts.

  11. INSTALL REAR NO. 2 SUSPENSION CONTROL ACCUMULATOR BRACKET


    1. Install the bracket to the shock absorber control valve with the bolt.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  12. INSTALL HEIGHT CONTROL UNIT PROTECTOR PIPE


    1. Install the protector pipe with the 6 bolts.

      Torque:
      for bolt A
      31 N*m  { 316 kgf*cm, 23 ft.*lbf }
      for bolt B
      16 N*m  { 163 kgf*cm, 12 ft.*lbf }
      A01EOGNE02

  13. INSPECT PARKING BRAKE LEVER TRAVEL


    1. Fully pull the parking brake lever to engage the parking brake.

    2. Release the lever to disengage the parking brake.

    3. Slowly pull the parking brake lever all the way, and count the number of clicks.

      Standard Parking Brake Lever Travel when Pulled with a Force of 200 N (20 kgf, 45 lbf)
      5 to 7 clicks

      If the parking brake lever travel is not as specified, adjust the parking brake shoe clearance and parking brake lever travel.

  14. ADJUST PARKING BRAKE LEVER TRAVEL


    1. Remove the console cup holder box sub-assembly Click here.

    2. Completely release the parking brake lever.

    3. A01ENKT

      Loosen the adjusting nut to completely release the parking brake cable.

    4. Temporarily install the hub nuts.

    5. Remove the hole plug.

    6. A01EOAXE01

      Insert an adjustment tool into the adjustment hole of the disc. Rotate the adjustment wheel in the "X" direction until the shoes are locked. Then rotate the adjustment wheel in the "Y" direction 8 notches.

    7. Check that the disc can be rotated lightly. If not, rotate the adjustment wheel in the "Y" direction and check again.

    8. Install the hole plug.

    9. Remove the hub nuts.

    10. A01ENKT

      Turn the adjusting nut until the parking brake lever travel becomes correct.

      Standard Parking Brake Lever Travel when Pulled with a Force of 200 N (20 kgf, 45 lbf)
      5 to 7 clicks

    11. Operate the parking brake lever 3 to 4 times, and check the parking brake lever travel.

      Standard Parking Brake Lever Travel when Pulled with a Force of 200 N (20 kgf, 45 lbf)
      5 to 7 clicks

    12. Check whether the parking brake drags or not.

    13. When operating the parking brake lever, check that the brake warning light comes on.

      Standard Condition
      The brake warning light always illuminates at the first click.

    14. Install the console cup holder box sub-assembly Click here.

  15. INSTALL REAR WHEEL

    Torque:
    131 N*m  { 1336 kgf*cm, 97 ft.*lbf }

  16. INSTALL REAR CONSOLE BOX SUB-ASSEMBLY (w/o Cool Box)


    1. Install the rear console box sub-assembly Click here.

  17. INSTALL COOLING BOX ASSEMBLY (w/ Cool Box)


    1. Install the cooling box assembly Click here.

  18. INSTALL FRONT SEAT ASSEMBLY LH (w/ Cool Box)


    1. Install the front seat assembly LH Click here.

  19. CHARGE REFRIGERANT (w/ Cool Box)

    SST
    09985-20010   ( 09985-02130, 09985-02150, 09985-02090, 09985-02110, 09985-02010, 09985-02050, 09985-02060, 09985-02070 )

    1. Perform vacuum purging using a vacuum pump.

    2. Charge refrigerant HFC-134a (R134a).

      Standard:
      Condenser Core Thickness Cool Box Refrigerant Charging Amount
      22 mm (0.866 in.) w/ Cool Box 1010 +/-30 g (35.6 +/-1.1 oz.)
      w/o Cool Box 970 +/-30 g (34.2 +/-1.1 oz.)
      16 mm (0.630 in.) w/ Cool Box 970 +/-30 g (34.2 +/-1.1 oz.)
      w/o Cool Box 920 +/-30 g (32.5 +/-1.1 oz.)
      A01EPR4E25

      Note


      • Do not operate the cooler compressor before charging refrigerant as the cooler compressor will not work properly without any refrigerant, and will overheat.

      • Approximately 100 g (3.53 oz.) of refrigerant may need to be charged after bubbles disappear. The refrigerant amount should be checked by measuring its quantity, and not with the sight glass.

  20. WARM UP ENGINE (w/ Cool Box)


    1. Warm up the engine at less than 1850 rpm for 2 minutes or more after charging the refrigerant.

      Note

      Be sure to warm up the compressor when turning the A/C switch on after removing and installing the cooler refrigerant lines (including the compressor), to prevent damage to the compressor.

  21. CHECK FOR REFRIGERANT GAS LEAK (w/ Cool Box)


    1. After recharging the refrigerant gas, check for refrigerant gas leakage using a halogen leak detector.

    2. Perform the operation under these conditions:


      • Stop the engine.

      • Secure good ventilation (the halogen leak detector may react to volatile gases other than refrigerant, such as evaporated gasoline or exhaust gas).

      • Repeat the test 2 or 3 times.

      • Make sure that some refrigerant remains in the refrigeration system. When compressor is off: approximately 392 to 588 kPa (4.0 to 6.0 kgf/cm2, 57 to 85 psi).

    3. A01EOLRE21

      Using a halogen leak detector, check the refrigerant line for leakage.

    4. If a gas leak is not detected on the drain hose, remove the blower motor control (blower resistor) from the cooling unit. Insert the halogen leak detector sensor into the unit and perform the test.

    5. Disconnect the connector and wait for approximately 20 minutes. Bring the halogen leak detector close to the pressure switch and perform the test.

  22. INSTALL UPPER RADIATOR SUPPORT SEAL (w/ Cool Box)


    1. Install the upper radiator support seal with the 3 clips.

  23. CLEAN ENGINE ROOM SIDE COVER RH (w/ Cool Box)


    1. Install the engine room side cover RH with the 7 clips.

  24. INSTALL ENGINE ROOM SIDE COVER LH (w/ Cool Box)


    1. Install the engine room side cover LH with the 7 clips.