PARKING BRAKE CABLE REMOVAL

Tech Tips


  • Use the same procedures for the LH side and RH side.

  • The procedures listed below are for the LH side.


  1. REMOVE REAR WHEEL

  2. DISCONNECT REAR DISC BRAKE CYLINDER ASSEMBLY


    1. A01ER8G

      Remove the 2 bolts and disconnect the rear disc brake cylinder.

      Note


      • Do not disconnect the flexible hose from the disc brake cylinder.

      • Do not twist or bend the flexible hose.

    2. Hang the disc brake cylinder with a piece of wire.

  3. REMOVE REAR DISC


    1. A01ESGPE01

      Put matchmarks on the rear disc and axle hub if planning to reuse the disc.

    2. A01EO20

      Turn the shoe adjuster as shown in the illustration until the disc turns freely, and then remove the disc.

  4. REMOVE PARKING BRAKE SHOE RETURN SPRING


    1. A01ENF7E01

      Using SST, remove the return spring.

      SST
      09703-30011

  5. REMOVE NO. 1 PARKING BRAKE SHOE ASSEMBLY


    1. A01EQU5E01

      Using SST, remove the shoe hold down spring cup, compression spring and shoe hold down spring pin.

      SST
      09718-00011
    2. A01ERTW

      Disconnect the tension spring from the No. 1 parking brake shoe.

    3. A01EOXP

      Remove the No. 1 parking brake shoe and shoe adjuster screw set.

  6. REMOVE NO. 2 PARKING BRAKE SHOE ASSEMBLY


    1. A01ESHHE01

      Using SST, remove the shoe hold down spring cup, compression spring and shoe hold down spring pin.

      SST
      09718-00011

    2. Remove the No. 2 parking brake shoe.

  7. REMOVE PARKING BRAKE SHOE LEVER


    1. A01EQJ3

      Disconnect the No. 3 parking brake cable from the parking brake shoe lever.

    2. Remove the parking brake shoe lever.

  8. DISCONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. A01ERAI

      Remove the bolt and No. 3 parking brake cable.

  9. REMOVE HEIGHT CONTROL UNIT PROTECTOR PIPE


    1. Remove the 6 bolts and protector pipe.

      A01EOGNE01

  10. REMOVE REAR NO. 2 SUSPENSION CONTROL ACCUMULATOR BRACKET


    1. Remove the bolt and bracket from the shock absorber control valve.

  11. REMOVE ENGINE ROOM SIDE COVER LH (w/ Cool Box)


    1. Remove the 7 clips and engine room side cover LH.

      A01EN5SE01

  12. REMOVE ENGINE ROOM SIDE COVER RH (w/ Cool Box)


    1. Remove the 7 clips and engine room side cover RH.

      A01EPFTE01

  13. REMOVE UPPER RADIATOR SUPPORT SEAL (w/ Cool Box)


    1. A01ENLH

      Remove the 3 clips and upper radiator support seal.

  14. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (w/ Cool Box)


    1. Start the engine.

    2. Turn the A/C switch on.

    3. Operate the cooler compressor while the engine speed is approximately 1000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.

    4. Stop the engine.

    5. Recover the refrigerant from the A/C system using a refrigerant recovery unit.

  15. REMOVE FRONT SEAT ASSEMBLY LH (w/ Cool Box)


    1. Remove the front seat assembly LH Click here.

  16. REMOVE REAR CONSOLE BOX SUB-ASSEMBLY (w/o Cool Box)


    1. Remove the rear console box sub-assembly Click here.

  17. REMOVE COOLING BOX ASSEMBLY (w/ Cool Box)


    1. Remove the cooling box assembly Click here.

  18. REMOVE NO. 2 PARKING BRAKE CABLE ASSEMBLY


    1. A01ENKT

      Loosen the adjusting nut.

    2. A01EN2Y

      Disconnect the No. 2 parking brake cable from the No. 1 parking brake pull rod.

    3. A01EPRQ

      Pinch the claws of the No. 2 parking brake cable and push the cable outside of the vehicle slightly.

    4. Tilt the fuel tank Click here so that bolt A in the illustration can be removed.

    5. Remove the 6 bolts and No. 2 parking brake cable.

      A01EQFVE02

    6. Remove the No. 2 parking brake cable clamp from the No. 2 parking brake cable.

  19. REMOVE NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. A01ENKT

      Loosen the adjusting nut.

    2. A01EN2Y

      Disconnect the No. 3 parking brake cable from the No. 1 parking brake pull rod.

    3. A01ERUG

      Pinch the claws of the No. 3 parking brake cable and push the cable outside of the vehicle slightly.

    4. Remove the 6 bolts and No. 3 parking brake cable.

      A01ERWME01

    5. Remove the No. 3 parking brake cable clamp from the No. 3 parking brake cable.