FRONT BRAKE DISASSEMBLY

Tech Tips


  • Use the same procedures for the LH side and RH side.

  • The procedures listed below are for the LH side.


  1. REMOVE FRONT DISC BRAKE PISTON SET RING


    1. A01ER6A

      Using a screwdriver, remove the 4 set rings from the 4 cylinder boots.

      Tech Tips

      Tape the screwdriver tip before use.

  2. REMOVE CYLINDER BOOT


    1. Using a screwdriver, remove the 4 cylinder boots from the disc brake caliper.

      Tech Tips

      Tape the screwdriver tip before use.

  3. REMOVE FRONT DISC BRAKE PISTON


    1. A01ENL4E01

      Install one side of the disc brake pad.

    2. Install a wooden plate between the pistons of the disc brake caliper to prevent the pistons from jumping out.

    3. Using an air gun, gradually apply air and remove the 2 disc brake pistons from the cylinder.

      CAUTION:

      Do not place your fingers in front of the pistons when using air gun.

    4. Remove the brake pad and wooden plate.

    5. Temporarily install the 2 disc brake pistons that were removed. Then install the disc brake pad to the side in which the 2 disc brake pistons are temporarily installed.

    6. Install a wooden plate between the pistons of the disc brake caliper to prevent the pistons from jumping out.

    7. Using an air gun, gradually apply air and remove the 2 disc brake pistons from the other side of the cylinder.

      CAUTION:

      Do not place your fingers in front of the pistons when using air gun.

    8. Remove the 2 temporarily installed brake pistons, the brake pad and wooden plate.

  4. REMOVE PISTON SEAL


    1. A01ENI4

      Using a screwdriver, remove the 4 piston seals from the disc brake caliper.

      Tech Tips

      Tape the screwdriver tip before use.

      Note

      Do not damage the inner cylinder and cylinder groove.

  5. REMOVE FRONT DISC BRAKE BLEEDER PLUG CAP

  6. REMOVE FRONT DISC BRAKE BLEEDER PLUG