HEADLIGHT ASSEMBLY REASSEMBLY

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.


  1. INSTALL NO. 2 HOOD TO FRONT END PANEL SEAL


    1. Clean the headlight unit assembly LH surface.


      1. Remove the double-sided tape from the headlight unit assembly LH surface.

      2. Wipe off any tape adhesive residue with cleaner.

    2. A01ESFX

      Install a new No. 2 hood to front end panel seal in the position shown in the illustration.

  2. INSTALL HEADLIGHT CORD LH


    1. Attach the claw and guide to install the headlight cord LH to the headlight unit LH.

  3. INSTALL HEADLIGHT SWIVEL MOTOR LH


    1. A01EPHF

      Connect the connector.

    2. Move the headlight swivel motor LH as shown in the illustration to engage the gears.

    3. Install the screw and cover.

    4. A01ES9B

      Turn the headlight cover in the direction indicated by the arrow in the illustration to install headlight cover to the headlight unit LH.

  4. INSTALL FRONT TURN SIGNAL LIGHT BULB


    1. A01ERJF

      Install the front turn signal light bulb to the headlight cord LH.

    2. Turn the headlight cord LH in the direction indicated by the arrow in the illustration to install the front turn signal light bulb to the headlight unit LH.

  5. INSTALL NO. 1 HEADLIGHT BULB


    1. A01EMTO

      Connect the connector.

    2. Turn the No. 1 headlight bulb in the direction indicated by the arrow in the illustration to install No. 1 headlight bulb to the headlight unit LH.

      Note

      Do not touch the No. 1 headlight bulb glass.

  6. INSTALL HEADLIGHT SOCKET COVER


    1. A01ERRE

      Turn the headlight socket cover in the direction indicated by the arrow in the illustration to install headlight socket cover to the headlight unit LH.

  7. INSTALL DISCHARGE HEADLIGHT BULB


    1. A01EQNM

      Lock the set spring as shown in the illustration to install the discharge headlight bulb to the headlight unit.

      Note

      Do not touch the discharge headlight bulb glass.

  8. INSTALL HEADLIGHT GASKET


    1. Install a new headlight gasket to the headlight light control ECU sub-assembly LH.

  9. INSTALL HEADLIGHT LIGHT CONTROL ECU SUB-ASSEMBLY LH


    1. A01ESAB

      Turn the headlight light control ECU sub-assembly LH socket in the direction indicated by the arrow in the illustration to connect the headlight light control ECU sub-assembly LH socket.

      Note


      • Check that the headlight gasket is installed on the headlight light control ECU subassembly LH.

      • Check that the headlight gasket is not damaged or contaminated with foreign matter. If there is any damage, replace the headlight gasket with a new one.

      • Do not pull the headlight light control ECU sub-assembly LH with the socket connected.

    2. A01EQ71

      Turn the headlight light control ECU sub-assembly LH in the direction indicated by the arrow in the illustration to install the headlight light control ECU sub-assembly LH to the headlight unit.

    3. Connect the connector.