BACK WINDOW GLASS INSTALLATION


  1. CLEAN BACK DOOR GLASS


    1. Using a scraper, remove the damaged clips and spacers, adhesive sticking to the glass.

    2. A01ESHX

      Clean the outer circumference of the glass with non-residue solvent.

      Note


      • Do not touch the glass surface after cleaning it.

      • Be careful not to damage the glass.

      • Even if using new glass, clean the glass with non-residue solvent.

  2. INSTALL BACK WINDOW GLASS CLIP RH


    1. Apply Primer G to the glass where the clip will be installed.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. A01ESB8E01

      Remove the peeling paper from a new clip. Install a clip onto the glass as shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  3. INSTALL BACK WINDOW GLASS CLIP LH


    1. Apply Primer G to the glass where the clip will be installed.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. A01EQSME01

      Remove the peeling paper from a new clip. Install a clip onto the glass as shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  4. INSTALL NO. 1 BACK WINDOW GLASS SPACER


    1. Apply Primer G to the glass where the spacer will be installed.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. A01EOIRE01

      Remove the peeling paper from a new spacer. Install a spacer onto the glass as shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  5. INSTALL NO. 2 BACK WINDOW GLASS SPACER


    1. Apply Primer G to the glass where the spacer will be installed.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. A01ESH4E01

      Remove the peeling paper from a new spacer. Install a spacer onto the glass as shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

  6. INSTALL BACK WINDOW OUTSIDE MOULDING


    1. A01ENB9E01

      Using a brush or sponge, coat the application area of the back window glass outside moulding with Primer G.

      Standard
      Area Specified Condition
      a 13.0 mm (0.512 in.)

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. Remove the peeling paper from 2 new back window outside mouldings. Install the 2 mouldings as shown in the illustration.

      A01EP4YE01
      Standard
      Area Specified Condition
      a 1.5 mm (0.0591 in.)
      b 1.0 mm (0.0394 in.)
      c 11.0 mm (0.433 in.)

  7. INSTALL BACK WINDOW GLASS

    A01EOH8E01

    1. Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Do not apply primer to the adhesive.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Using a brush or sponge, apply Primer G to the contact surface of the back window glass.

      A01EOUXE02
      Standard
      Area Specified Condition
      a 11.0 mm (0.433 in.)
      b 8.0 mm (0.315 in.)
      c 13.0 mm (0.512 in.)
      d 5.0 mm (0.197 in.)

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Apply adhesive to the back window glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration below.

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the back window glass as shown in the illustration.

        A01ERWRE01
        Standard
        Area Specified Condition
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 11.0 mm (0.433 in.)
        d 13.0 mm (0.512 in.)
        e 5.0 mm (0.197 in.)

    4. Install the back window glass to the vehicle body.


      1. Hold the back window glass securely in place with tape or equivalent until the adhesive has hardened.

        Note


        • Allow the primer coating to dry for 3 minutes or more.

        • Check that the clips are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and glass.

      2. Lightly press the front surface of the back window glass to ensure that the back window glass is securely fit to the vehicle body.

      3. A01EP5KE01

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the glass rim.

        Note

        Do not drive the vehicle within the time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

      4. Connect the 3 connectors.

  8. INSTALL REAR WIPER MOTOR ASSEMBLY


    1. A01EO4I

      Temporarily install the rear wiper motor assembly with the 3 bolts.

    2. Tighten the 3 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    3. Connect the connector.

  9. INSTALL REAR WIPER MOTOR GROMMET


    1. A01EPD7E01

      Install the rear wiper motor grommet with the position mark facing upward as shown in the illustration.

  10. INSTALL REAR WIPER ARM


    1. Operate the rear wiper, and stop the rear wiper motor at the automatic stop position.

    2. A01EO7PE01

      Clean the wiper pivot serration with a wire brush.

    3. A01EMXSE01

      Set the head of the blade on the defogger line.

    4. Install the rear wiper arm with the nut.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    5. Close the cover.

  11. CHECK FOR LEAK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  12. INSTALL REAR SPOILER SUB-ASSEMBLY

    A01EP06

    1. Attach the 3 clips to install the rear spoiler.

    2. A01ER6M

      w/ Power Back Door:

      Install the 4 bolts and 2 hole plugs.

    3. A01END4

      w/o Power Back Door:

      Install the 4 bolts.

  13. INSTALL BACK DOOR GLASS CHANNEL LH (w/o Power Back Door)

    A01ENRBE02

    1. Attach the clip and install the back door glass channel.

  14. INSTALL BACK DOOR GLASS CHANNEL RH (w/o Power Back Door)

    A01ENRBE01

    1. Attach the clip and install the back door glass channel.

  15. INSTALL BACK DOOR GARNISH


    1. A01EQR4

      Attach the 14 clips to install the back door garnish.

  16. INSTALL BACK DOOR SIDE GARNISH LH


    1. A01ER4G

      Attach the 3 clips to install the back door side garnish.

  17. INSTALL BACK DOOR SIDE GARNISH RH


    1. w/o Power Back Door:

      Tech Tips

      Use the same procedures described for the LH side.

    2. w/ Power Back Door:


      1. A01EPSU

        Attach the clip and 2 claws to install the back door side garnish.

  18. INSTALL CENTER BACK DOOR GARNISH


    1. A01ERXU

      Attach the 5 clips and 2 claws to install the back door garnish.

  19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.