WINDSHIELD GLASS INSTALLATION


  1. INSTALL WINDSHIELD GLASS STOPPER

    A01ERKCE07

    1. Install 2 new stoppers to the vehicle body as shown in the illustration.

  2. INSTALL NO. 2 WINDSHIELD GLASS STOPPER


    1. Apply Primer G to the glass where the stopper will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Install 2 new stoppers onto the glass as shown in the illustration.

      A01EO96E01
      Standard
      Area Specified Condition
      a 13.2 mm (0.520 in.)

  3. INSTALL WINDSHIELD OUTSIDE MOULDING


    1. Using a brush or sponge, coat the contact surface of the glass and moulding with Primer G as shown in the illustration.

      Note


      • Allow the primer coating to dry for 3 minutes or more.

      • Do not coat the adhesive with Primer G.

      • Throw away any leftover primer.

      A01EMVKE01

      Note

      Do not drive the vehicle for the amount of time written in the table below.

      Usage Time Frame
      Temperature Usage Time Frame
      35°C (95°F) 15 minutes
      20°C (68°F) 1 hour 40 minutes
      5°C (41°F) 8 hours

    2. Remove the peeling paper from the windshield outside moulding. Install the moulding as shown in the illustration.

  4. INSTALL WINDSHIELD GLASS ADHESIVE DAM


    1. Apply Primer G to the glass where the glass adhesive dam will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the area above the notches on the upper part of the glass.

      A01EQKQE01

  5. INSTALL FRONT INNER WINDOW MOULDING COVER LH


    1. Apply Primer G to the glass where the inner window moulding cover will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Remove the peeling paper from the inner window moulding cover. Install the cover to the glass, as shown in the illustration.

      A01ES49E01
      Standard
      Area Specified Condition
      a 14.0 mm (0.551 in.)

  6. INSTALL WINDSHIELD GLASS

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    1. Position the glass.


      1. Using suction cups, place the glass in the correct position.

      2. Check that the entire contact surface of the glass rim is perfectly even.

      3. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.

        Tech Tips


        • Placing matchmarks is only necessary when installing new glass. If it is the reused glass, matchmarks should already be present.

        • When reusing the glass, check and correct the matchmark positions.

        Note

        Check that the stoppers are attached to the vehicle body correctly.

      4. Using suction cups, remove the glass.

    2. A01ERKPE06

      Using a brush, apply Primer M to the exposed part of the vehicle body.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Do not apply primer to the adhesive.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Using a brush or sponge, apply Primer G to the contact surface of the glass.

      A01ENB3E01
      Standard
      Area Specified Condition
      a 9.0 mm (0.354 in.)
      b 7.0 mm (0.276 in.)
      c 3.0 mm (0.118 in.)
      d 4.0 mm (0.157 in.)
      e 8.0 mm (0.315 in.)

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    4. A01ESAIE01

      Using a brush or sponge, coat the windshield outside moulding with Primer G as shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    5. Apply adhesive to the glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the glass as shown in the illustration.

        A01EOLNE02
        Standard
        Area Specified Condition
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 9.0 mm (0.354 in.)
        d 3.0 mm (0.118 in.)
    6. A01ERNNE01

      Install the glass to the vehicle body.


      1. Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.

      2. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.

        Note


        • Check that the stoppers are attached to the vehicle body correctly.

        • Check that the vehicle body and glass have a small gap between them.

      3. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.

        Note

        Do not drive the vehicle for the amount of time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
    7. A01ES3ME01

      w/o Heated Windshield Defroster:


      1. Connect the connector A.

        Tech Tips

        w/o Heated Windshield Defroster: The vehicle only has connector A.

    8. w/ Heated Windshield Defroster:

      Connect the 3 connectors.

  7. CHECK FOR LEAK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  8. INSTALL ROOF HEADLINING


    1. Return the roof headlining to its original position. Refer to the following procedures Click here.

  9. INSTALL RAIN SENSOR TAPE

    Tech Tips

    Only perform this procedure when replacing the rain sensor tape.


    1. A01ESMZE01

      Apply new rain sensor tape to the rain sensor surface indicated by the hatched area.

      Note


      • Keep the exposed adhesive on the tape free from dust and fingerprints.

      • Apply the tape exactly according to the specifications below.

      • When installing a new rain sensor, peel the release paper off from the silicon sheet first.

      • Be careful not to leave any air bubbles in the rain sensor tape when installing it.

      Standard
      Area Specified Condition
      A 15 mm (0.591 in.)
      B 8 mm (0.315 in.)

  10. INSTALL RAIN SENSOR

    Note


    • Make sure the adhesive between the bracket and windshield glass is normal.

    • If there is any residue left from the rain sensor tape on the windshield, remove it.

    • Clean the glass surface with cloth or similar material.

    • Make sure there are no air bubbles between the rain sensor and windshield.


    1. A01EPYWE01

      Securely attach the rain sensor to the bracket.

    2. Push in the stopper.

      Note

      The stopper can be used a maximum of 5 times.

    3. Connect the connector.

  11. INSTALL RAIN SENSOR COVER


    1. Push in the stopper in the direction of the arrow labeled (1) to install the rain sensor cover.

      A01EPEFE01

    2. Slide the No. 2 cover in the direction of the arrow labeled (2) to fix it in place.

  12. INSTALL INNER REAR VIEW MIRROR ASSEMBLY


    1. Using a T20 "TORX" socket wrench, install the inner rear view mirror assembly with the screw.

      Torque:
      1.5 N*m  { 15 kgf*cm, 13 in.*lbf }

    2. Connect the connector.

  13. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER


    1. Attach the 2 claws and temporarily install the inner rear view mirror stay holder cover.

    2. A01EOPO

      Slide the inner rear view mirror stay holder cover in the direction indicated by arrow shown in the illustration and attach the 2 claws to install the cover.

  14. INSTALL CENTER VISOR ASSEMBLY LH

    A01EQOM

    1. Attach the 2 clips to install the center visor.

  15. INSTALL CENTER VISOR ASSEMBLY RH

    Tech Tips

    Use the same procedures described for the LH side.

  16. INSTALL VISOR HOLDER

    A01EPH9

    Tech Tips

    Use the same procedures to install the visor holder on the other side.


    1. Attach the 2 claws.

    2. Push in the visor holder to install it.

  17. INSTALL VISOR ASSEMBLY LH

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    1. Install the visor with the 2 screws.

  18. INSTALL VISOR ASSEMBLY RH

    Tech Tips

    Use the same procedures described for the LH side.

  19. INSTALL VISOR BRACKET COVER

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    Tech Tips

    Use the same procedure to install the visor bracket cover on the other side.


    1. Attach the 4 claws to install the visor bracket cover.

  20. INSTALL MAP LIGHT ASSEMBLY


    1. Connect the 2 connectors.

    2. Attach the 2 clips and 2 guides to install the map light.

    3. Install the 2 screws.

    4. Attach the 2 claws to close the 2 covers.

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  21. INSTALL FRONT PILLAR GARNISH LH

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    1. Connect the speaker connector.

    2. Attach the clip and 3 guides to install the front pillar garnish.

  22. INSTALL FRONT PILLAR GARNISH RH

    A01ENLZ

    1. Connect the speaker connector.

    2. Attach the clip and 3 guides to install the front pillar garnish.

  23. INSTALL FRONT ASSIST GRIP SUB-ASSEMBLY

    Tech Tips

    Use the same procedures described for the LH side.

  24. INSTALL ROOF DRIP SIDE FINISH MOULDING CLIP

    A01EMTJ

    Tech Tips

    Perform the following procedures if replacing any roof drip side finish moulding clip.

    Note

    Remove the double-sided tape where the clips will be installed on the body and clean the body with a non-residue type solvent.


    1. Apply a 2 to 3 mm (0.0787 to 0.118 in.) bead of adhesive (3M DP-105 or equivalent) to a new roof drip side finish moulding clip.

      Tech Tips

      Adhesive strength (tensile strength): 13.7 MPa (140 kgf/cm2, 1991 psi) or more when the temperature is 23°C (73°F).

    2. Apply primer to the body where the roof drip side finish moulding clip will be installed.

      Note

      Do not let the primer dry.

    3. A01EOVYE01

      Install the clips to the positions on the roof panel shown in the illustration. Determine the locations and firmly press and install the roof drip side finish moulding clip after lightly applying adhesive (3M DP-105 or equivalent).

      Standard
      Area Specified Condition
      a -0.5 to 9.5 mm (0.0197 to 0.374 in.)
      b -3.0 to 3.0 mm (-0.118 to 0.118 in.)

    4. Install the windshield outside moulding when 40 minutes or more have elapsed after pressing and installing the roof drip side finish moulding clip.

      Tech Tips


      • Initial hardening time: 40 minutes

      • Complete hardening time: 48 hours

  25. INSTALL NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP

    Tech Tips

    Perform the following procedures if replacing any No. 3 windshield outside moulding clip(s).


    1. Install a nose piece to an air riveter or hand riveter.

    2. Insert the mandrel part of a new No. 3 windshield outside moulding clip into the nose piece.

    3. A01ERJA

      Using the riveter, install the No. 3 windshield outside moulding clip(s) shown in the illustration.

      Tech Tips

      If the rivet cannot be cut, pull it once and cut it.

      Note


      • A01ERKSE02

      • Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

      • A01EPEWE02

        Confirm that the riveter are seated properly against the moulding.

      • Do not tilt the riveter when installing the rivet to the moulding.

      • Do not leave any space between the rivet head and moulding.

      • A01ESBBE02

        Do not leave any space between the moulding and body. Firmly hold together the 2 items while installing the rivet.

  26. INSTALL NO. 4 WINDSHIELD MOULDING PAD

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    1. Install the 4 No. 4 moulding pads.

      Tech Tips

      Use the same procedure to install the 4 windshield moulding pads on the other side.

  27. INSTALL WINDSHIELD OUTSIDE MOULDING LH

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    1. Attach the 6 clips to install the moulding.

    2. Remove the protective tape from the edges of the moulding.

  28. INSTALL WINDSHIELD OUTSIDE MOULDING RH

    Tech Tips

    Use the same procedures described for the LH side.

  29. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. A01EOFEE01

      Push in the ventilator louver to attach the 17 claws and install the ventilator louver.

    2. Install the 2 clips.

    3. A01EQS4

      Connect the washer hose.

  30. INSTALL FRONT FENDER MAIN SEAL LH


    1. A01ERY2

      Attach the 3 clips to install the fender main seal.

  31. INSTALL FRONT FENDER MAIN SEAL RH

    Tech Tips

    Use the same procedure described for the LH side.

  32. INSTALL UPPER RADIATOR SUPPORT SEAL


    1. Install the upper radiator support seal with the 3 clips.

  33. INSTALL ENGINE ROOM SIDE COVER LH


    1. Install the engine room side cover LH with the 7 clips.

  34. INSTALL ENGINE ROOM SIDE COVER RH


    1. Install the engine room side cover RH with the 7 clips.

  35. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  36. INSTALL FRONT WIPER ARM LH


    1. A01ENQ2E01

      Stop the wiper motor at the automatic stop position.

    2. Clean the wiper pivot serrations with a wire brush.

    3. A01ESC2E01

      Install the wiper arm and blade with the nut. Make sure that the wiper arm and blade come to the position shown in the illustration.

      Standard
      Position Specified Condition
      A 16.8 to 36.8 mm (0.661 to 1.45 in.)
      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Tech Tips

      Hold down the wiper arm hinge with your hand while tightening the nut.

  37. INSTALL FRONT WIPER ARM RH


    1. A01ENQ2E01

      Stop the wiper motor at the automatic stop position.

    2. Clean the wiper pivot serrations with a wire brush.

    3. A01ES7AE01

      Install the wiper arm and blade with the nut. Make sure that the wiper arm and blade come to the position shown in the illustration.

      Standard
      Position Specified Condition
      B 20.0 to 40.0 mm (0.787 to 1.57 in.)
      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Tech Tips

      Hold down the wiper arm hinge with your hand while tightening the nut.

    4. Operate the front wipers while spraying washer fluid on the windshield glass. Make sure that the front wipers function properly and there is no interference with the vehicle body.