ENGINE OIL COOLER INSTALLATION


  1. INSTALL OIL COOLER SPACER


    1. A01EQ7DE01

      Apply a light coat of engine oil to a new gasket.

    2. Install the gasket to the oil cooler spacer.

    3. A01EN4A

      Install the oil cooler spacer to the oil filter bracket with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  2. INSTALL OIL COOLER ASSEMBLY


    1. A01EQE4

      Apply a light coat of engine oil to 2 new O-rings.

    2. Install the 2 O-rings to the oil cooler.

    3. A01ESOL

      Install the oil cooler with the 5 nuts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  3. INSTALL OIL FILTER BRACKET


    1. A01EOY3

      Apply a light coat of engine oil to 2 new O-rings.

    2. Install the 2 O-rings to the timing chain cover.

    3. A01EORI

      Install the oil filter bracket with the 2 nuts and 2 bolts.

      Torque:
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }

  4. INSTALL NO. 1 OIL COOLER BRACKET


    1. A01ESNS

      Connect the ground wire to the cylinder block.

    2. Install the oil cooler bracket with the 2 nuts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  5. INSTALL NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY


    1. A01EQNE

      Connect the 4 hoses.

    2. Install the water by-pass hose with the 3 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  6. CONNECT COOLER COMPRESSOR ASSEMBLY


    1. A01ENT2E01

      Install the cooler compressor with the stud bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Install the 3 bolts and nut.

      Torque:
      25 N*m  { 250 kgf*cm, 18 ft.*lbf }

      Note

      Tighten the bolts and nut in the order shown in the illustration to install the cooler compressor.

  7. INSTALL OIL PRESSURE SENDER GAUGE ASSEMBLY


    1. A01ENPCE01

      Apply adhesive to 2 or 3 threads of the oil pressure sender gauge.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

      Note

      A01EN5AE01

      Do not allow adhesive to contact the oil hole.

    2. A01ERH7

      Install the oil pressure sender gauge.

      Torque:
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }

      Note

      Do not start the engine within 1 hour after installation.

    3. A01EN3Y

      Connect the sender gauge connector.

  8. INSTALL OIL FILTER ELEMENT


    1. A01ESHVE02

      Clean the inside of the oil filter cap, its threads and its O-ring groove.

    2. Apply a small amount of engine oil to a new O-ring and install it to the oil filter cap.

    3. Set a new oil filter element to the oil filter cap.

    4. Remove any dirt or foreign matter from the installation surface of the engine.

    5. Apply a small amount of engine oil to the O-ring again and temporarily install the oil filter cap.

      Note

      Do not remove the oil filter bracket clip.

    6. A01EQGPE02

      Using SST, tighten the oil filter cap.

      SST
      09228-06501
      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Note


      • When tightening the oil filter cap, do not remove the oil filter bracket clip.

      • Make sure that the oil filter is installed securely as shown in the illustration.

      • Be careful that the O-ring does not get caught between any surrounding parts.

    7. A01EQ01E01

      Apply a small amount of engine oil to a new drain plug O-ring, and install it to the oil filter cap.

      Note

      Before installing the O-ring, remove any dirt or foreign matter from the installation surface of the oil filter cap.

    8. Install the oil filter drain plug.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

      Note

      Be careful that the O-ring does not get caught between any surrounding parts.

    9. A01EPCF

      Install the No. 2 engine under cover seal with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  9. INSTALL FAN AND GENERATOR V BELT


    1. A01EO2TE02

      Set the V belt onto every part.

    2. While turning the belt tensioner counterclockwise, remove the bar.

      Note

      Make sure that the V belt is properly set to each pulley.

    3. A01EP2QE01

      After installing the belt, check that it fits properly in the ribbed grooves.

      Tech Tips

      Make sure to check by hand that the belt has not slipped out of the grooves on the bottom of the pulley.

  10. INSTALL V-BANK COVER SUB-ASSEMBLY


    1. A01EPLGE01

      Attach the 2 V-bank cover hooks to the bracket. Then align the 3 V-bank cover grommets with the 3 pins, and press down on the V-bank cover to attach the pins.

  11. ADD ENGINE OIL


    1. Add fresh oil and install the oil filler cap.

      Standard Oil Grade
      Oil Grade Oil Viscosity (SAE)

      API grade SL "Energy-Conserving", SM "Energy-Conserving", SN "Resource-Conserving" or ILSAC multigrade engine oil

      API grade SL, SM or SN multigrade engine oil

      0W-20

      5W-20

      5W-30

      10W-30

      15W-40

      20W-50
      Standard Oil Capacity
      Item Specified Condition
      Drain and refill with oil filter change 7.5 liters (7.9 US qts, 6.6 Imp. qts)
      Drain and refill without oil filter change 7.1 liters (7.5 US qts, 6.2 Imp. qts)
      Dry fill 9.3 liters (9.8 US qts, 8.2 Imp. qts)

  12. ADD ENGINE COOLANT


    1. Add engine coolant.

      Standard Capacity
      Item Specified Condition
      with transmission oil cooler 16.7 liters (17.6 US qts, 14.7 Imp. qts)
      without transmission oil cooler 16.2 liters (17.1 US qts, 14.3 Imp. qts)

      Note

      Do not substitute plain water for engine coolant.

      Tech Tips

      TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology consists of a combination of low phosphates and organic acids).

    2. A01ERDWE01

      Slowly pour coolant into the radiator reservoir until it reaches the F line.

    3. Install the reservoir cap.

    4. Press the No. 1 and No. 2 radiator hoses several times by hand, and then check the coolant level. If the coolant level is low, add coolant.

    5. Install the radiator cap.

    6. Start the engine and warm it up until the thermostat opens.

      Note

      Switch off the A/C.

    7. Maintain the engine speed at 2000 to 2500 rpm.

      Note


      • Make sure that the radiator reservoir still has some coolant in it.

      • Pay attention to the needle of the water temperature meter. Make sure that the needle does not show an abnormally high temperature.

      • If there is not enough coolant, the engine may burn out or overheat.

      • Immediately after starting the engine, if the radiator reservoir does not have any coolant, perform the following: 1) stop the engine, 2) wait until the coolant has cooled down, and 3) add coolant until the coolant is filled to the F line.

      • Run the engine at 2000 rpm until the coolant level has stabilized.

    8. Press the No. 1 and No. 2 radiator hoses several times by hand to bleed air.

      CAUTION:


      • Wear protective gloves.

      • Be careful as the radiator hoses are hot.

      • Keep your hands away from the fan.

    9. Stop the engine, and wait until the engine coolant cools down to ambient temperature.

      CAUTION:

      Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

    10. A01EOUJE01

      Check that the coolant level is between the F and L lines.

      If the coolant level is below the L line, repeat all of the procedures above.

      If the coolant level is above the F line, drain coolant so that the coolant level is between the F and L lines.

  13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  14. INSPECT FOR OIL LEAK


    1. Start the engine. Make sure that there are no oil leaks from the area that was worked on.

  15. INSPECT ENGINE OIL LEVEL


    1. Warm up the engine. Then stop the engine and wait for 5 minutes.

    2. A01EOVLE01
      Text in Illustration
      *a Measuring Surface
      *b Low Level Mark
      *c Full Level Mark

      Check that the engine oil level is between the dipstick low level mark and full level mark.

      If the level is low, check for leakage and add oil up to the full level mark.

      Note

      Do not fill engine oil above the full level mark.

      Tech Tips

      A certain amount of engine oil will be consumed while driving. In the following situations, oil consumption may increase, and engine oil may need to be refilled in between oil maintenance intervals.


      • When the engine is new, for example directly after purchasing the vehicle or after replacing the engine.

      • If low quality oil or oil of an inappropriate viscosity is used.

      • When driving at high engine speed or with a heavy load, (when towing, or), when driving while accelerating or decelerating frequently.

      • When leaving the idling for a long time, or when driving frequently through heavy traffic.

      When judging the amount of oil consumption, keep in mind that the oil may have become diluted, making it difficult to judge the true level accurately.

  16. INSPECT FOR COOLANT LEAK


    1. A01EPIJ

      Fill the radiator with coolant and attach a radiator cap tester.

    2. Warm up the engine.

    3. Using the radiator cap tester, increase the pressure inside the radiator to 123 kPa (1.3 kgf/cm2, 18 psi), and check that the pressure does not drop.

      If the pressure drops, check the hoses, radiator and water pump for leaks. If no external leaks are found, check the heater core, cylinder block and head.

  17. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. A01EN7K

      Install the No. 1 engine under cover with the 10 bolts.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  18. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    1. Push in the clip to install the front fender splash shield sub-assembly LH.

    2. Install the 3 bolts and 2 screws.

  19. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  20. INSTALL UPPER RADIATOR SUPPORT SEAL


    1. Install the upper radiator support seal with the 3 clips.

  21. INSTALL ENGINE ROOM SIDE COVER RH


    1. Install the engine room side cover RH with the 7 clips.

  22. INSTALL ENGINE ROOM SIDE COVER LH


    1. Install the engine room side cover LH with the 7 clips.